{"id":6910,"date":"2026-05-11T12:58:52","date_gmt":"2026-05-11T04:58:52","guid":{"rendered":"https:\/\/www.jodoo.com\/blog\/?p=6910"},"modified":"2026-05-11T12:58:53","modified_gmt":"2026-05-11T04:58:53","slug":"san-xuat-tinh-gon-la-gi","status":"publish","type":"post","link":"https:\/\/www.jodoo.com\/blog\/vi-vn\/what-is-lean-manufacturing","title":{"rendered":"S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec? H\u01b0\u1edbng d\u1eabn to\u00e0n di\u1ec7n d\u00e0nh cho c\u00e1c nh\u00e0 l\u00e3nh \u0111\u1ea1o nh\u00e0 m\u00e1y."},"content":{"rendered":"

<\/span>Gi\u1edbi thi\u1ec7u: S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec v\u00e0 t\u1ea1i sao n\u00f3 v\u1eabn quan tr\u1ecdng<\/span><\/h2>\n\n\n\n

T\u1ea1i nhi\u1ec1u nh\u00e0 m\u00e1y, C\u00f3 th\u1ec3 m\u1ea5t t\u1edbi 20% c\u00f4ng su\u1ea5t s\u1ea3n xu\u1ea5t do nh\u1eefng s\u1ef1 thi\u1ebfu hi\u1ec7u qu\u1ea3 c\u00f3 th\u1ec3 tr\u00e1nh \u0111\u01b0\u1ee3c.<\/strong> Ch\u1eb3ng h\u1ea1n nh\u01b0 th\u1eddi gian ch\u1edd \u0111\u1ee3i, chuy\u1ec3n \u0111\u1ed9ng th\u1eeba, l\u00e0m l\u1ea1i v\u00e0 s\u1ea3n xu\u1ea5t d\u01b0 th\u1eeba. N\u1ebfu b\u1ea1n \u0111ang qu\u1ea3n l\u00fd m\u1ed9t nh\u00e0 m\u00e1y v\u1edbi bi\u00ean l\u1ee3i nhu\u1eadn eo h\u1eb9p, chi ph\u00ed lao \u0111\u1ed9ng t\u0103ng cao v\u00e0 nhu c\u1ea7u kh\u00f4ng th\u1ec3 d\u1ef1 \u0111o\u00e1n \u0111\u01b0\u1ee3c, nh\u1eefng t\u1ed5n th\u1ea5t \u0111\u00f3 s\u1ebd nhanh ch\u00f3ng \u1ea3nh h\u01b0\u1edfng \u0111\u1ebfn hi\u1ec7u su\u1ea5t giao h\u00e0ng v\u00e0 l\u1ee3i nhu\u1eadn. V\u00ec v\u1eady, S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong>N\u00f3i m\u1ed9t c\u00e1ch \u0111\u01a1n gi\u1ea3n, s\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng nh\u1eb1m c\u1ea3i thi\u1ec7n s\u1ea3n xu\u1ea5t b\u1eb1ng c\u00e1ch lo\u1ea1i b\u1ecf l\u00e3ng ph\u00ed, chu\u1ea9n h\u00f3a c\u00f4ng vi\u1ec7c v\u00e0 t\u1eadp trung m\u1ecdi quy tr\u00ecnh v\u00e0o nh\u1eefng g\u00ec t\u1ea1o ra gi\u00e1 tr\u1ecb cho kh\u00e1ch h\u00e0ng.<\/p>\n\n\n\n

\u0110\u1ed1i v\u1edbi c\u00e1c nh\u00e0 qu\u1ea3n l\u00fd v\u1eadn h\u00e0nh, qu\u1ea3n l\u00fd nh\u00e0 m\u00e1y, ch\u1ee7 doanh nghi\u1ec7p v\u00e0 sinh vi\u00ean, Lean r\u1ea5t quan tr\u1ecdng v\u00ec n\u00f3 kh\u00f4ng ch\u1ec9 l\u00e0 m\u1ed9t \u00fd t\u01b0\u1edfng c\u1eaft gi\u1ea3m chi ph\u00ed t\u1eeb qu\u00e1 kh\u1ee9. H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t t\u1ea1i m\u1ed9t nh\u00e0 m\u00e1y s\u1ea3n xu\u1ea5t ph\u1ee5 t\u00f9ng \u00f4 t\u00f4 th\u1ea5y h\u00e0ng t\u1ed3n kho \u0111ang t\u00edch t\u1ee5 gi\u1eefa giai \u0111o\u1ea1n gia c\u00f4ng v\u00e0 l\u1eafp r\u00e1p, ho\u1eb7c m\u1ed9t gi\u00e1m s\u00e1t vi\u00ean trong m\u1ed9t nh\u00e0 m\u00e1y th\u1ef1c ph\u1ea9m ph\u1ea3i \u0111\u1ed1i m\u1eb7t v\u1edbi t\u00ecnh tr\u1ea1ng ch\u1eadm tr\u1ec5 chuy\u1ec3n \u0111\u1ed5i s\u1ea3n ph\u1ea9m l\u1eb7p \u0111i l\u1eb7p l\u1ea1i. Lean cung c\u1ea5p cho h\u1ecd m\u1ed9t c\u00e1ch th\u1ef1c ti\u1ec5n \u0111\u1ec3 x\u00e1c \u0111\u1ecbnh c\u00e1c \u0111i\u1ec3m ngh\u1ebdn, gi\u1ea3m thi\u1ec3u c\u00f4ng vi\u1ec7c kh\u00f4ng t\u1ea1o ra gi\u00e1 tr\u1ecb v\u00e0 c\u1ea3i thi\u1ec7n quy tr\u00ecnh m\u00e0 kh\u00f4ng l\u00e0m gi\u1ea3m ch\u1ea5t l\u01b0\u1ee3ng.<\/p>\n\n\n\n

Trong h\u01b0\u1edbng d\u1eabn n\u00e0y, b\u1ea1n s\u1ebd h\u1ecdc \u0111\u01b0\u1ee3c \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>, B\u1ea1n s\u1ebd t\u00ecm hi\u1ec3u ngu\u1ed3n g\u1ed1c c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn, c\u00e1c nguy\u00ean t\u1eafc c\u1ed1t l\u00f5i, nh\u1eefng l\u1ee3i \u00edch ch\u00ednh c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn v\u00e0 c\u00e1c v\u00ed d\u1ee5 th\u1ef1c t\u1ebf t\u1ea1i nh\u00e0 m\u00e1y. B\u1ea1n c\u0169ng s\u1ebd th\u1ea5y c\u00e1ch c\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t hi\u1ec7n \u0111\u1ea1i s\u1eed d\u1ee5ng c\u00e1c c\u00f4ng c\u1ee5 k\u1ef9 thu\u1eadt s\u1ed1 nh\u01b0... Jodoo<\/strong> H\u1ed7 tr\u1ee3 th\u1ef1c thi tinh g\u1ecdn v\u1edbi kh\u1ea3 n\u0103ng thu th\u1eadp d\u1eef li\u1ec7u, quy tr\u00ecnh l\u00e0m vi\u1ec7c v\u00e0 hi\u1ec3n th\u1ecb th\u00f4ng tin theo th\u1eddi gian th\u1ef1c t\u1ed1t h\u01a1n.<\/p>\n\n\n\n

<\/span>L\u1ecbch s\u1eed s\u1ea3n xu\u1ea5t tinh g\u1ecdn: T\u1eeb h\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t Toyota \u0111\u1ebfn ho\u1ea1t \u0111\u1ed9ng nh\u00e0 m\u00e1y hi\u1ec7n \u0111\u1ea1i<\/span><\/h2>\n\n\n\n

<\/span>Ph\u01b0\u01a1ng ph\u00e1p s\u1ea3n xu\u1ea5t tinh g\u1ecdn (Lean) ra \u0111\u1eddi nh\u01b0 th\u1ebf n\u00e0o trong ng\u00e0nh s\u1ea3n xu\u1ea5t th\u1eddi h\u1eadu chi\u1ebfn?<\/span><\/h3>\n\n\n\n

\u0110\u1ec3 hi\u1ec3u S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/a><\/strong>, Vi\u1ec7c xem x\u00e9t ngu\u1ed3n g\u1ed1c c\u1ee7a n\u00f3 s\u1ebd r\u1ea5t h\u1eefu \u00edch. Ngu\u1ed3n g\u1ed1c c\u1ee7a l\u1ecbch s\u1eed s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Quay tr\u1edf l\u1ea1i Nh\u1eadt B\u1ea3n sau Th\u1ebf chi\u1ebfn II, khi c\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t ph\u1ea3i ho\u1ea1t \u0111\u1ed9ng v\u1edbi ngu\u1ed3n v\u1ed1n h\u1ea1n ch\u1ebf, nguy\u00ean v\u1eadt li\u1ec7u khan hi\u1ebfm v\u00e0 nhu c\u1ea7u kh\u00e1ch h\u00e0ng bi\u1ebfn \u0111\u1ed9ng m\u1ea1nh. Toyota kh\u00f4ng th\u1ec3 d\u1ef1a v\u00e0o m\u00f4 h\u00ecnh s\u1ea3n xu\u1ea5t h\u00e0ng lo\u1ea1t, t\u1ed3n kho l\u1edbn m\u00e0 nhi\u1ec1u nh\u00e0 s\u1ea3n xu\u1ea5t ph\u01b0\u01a1ng T\u00e2y s\u1eed d\u1ee5ng, v\u00ec v\u1eady h\u1ecd \u0111\u00e3 ph\u00e1t tri\u1ec3n m\u1ed9t h\u1ec7 th\u1ed1ng kh\u00e1c t\u1eadp trung v\u00e0o vi\u1ec7c ch\u1ec9 s\u1ea3n xu\u1ea5t nh\u1eefng g\u00ec c\u1ea7n thi\u1ebft, khi c\u1ea7n thi\u1ebft v\u00e0 v\u1edbi m\u1ee9c l\u00e3ng ph\u00ed t\u1ed1i thi\u1ec3u.<\/p>\n\n\n\n

\u0110i\u1ec1u n\u00e0y \u0111\u01b0\u1ee3c bi\u1ebft \u0111\u1ebfn v\u1edbi t\u00ean g\u1ecdi l\u00e0 H\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t Toyota (TPS)<\/strong>, H\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn (TPS), \u0111\u01b0\u1ee3c x\u00e2y d\u1ef1ng ch\u1ee7 y\u1ebfu b\u1edfi Taiichi Ohno, Eiji Toyoda v\u00e0 c\u00e1c nh\u00f3m c\u1ee7a h\u1ecd. Thay v\u00ec coi hi\u1ec7u qu\u1ea3 ch\u1ec9 \u0111\u01a1n gi\u1ea3n l\u00e0 vi\u1ec7c gi\u1eef cho m\u00e1y m\u00f3c ho\u1ea1t \u0111\u1ed9ng li\u00ean t\u1ee5c, TPS \u0111\u00e3 xem x\u00e9t to\u00e0n b\u1ed9 quy tr\u00ecnh s\u1ea3n xu\u1ea5t, t\u1eeb kh\u00e2u giao h\u00e0ng c\u1ee7a nh\u00e0 cung c\u1ea5p \u0111\u1ebfn kh\u00e2u l\u1eafp r\u00e1p cu\u1ed1i c\u00f9ng. S\u1ef1 thay \u0111\u1ed5i \u0111\u00f3 l\u00e0 c\u1ed1t l\u00f5i c\u1ee7a h\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn hi\u1ec7n \u0111\u1ea1i. \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>M\u1ed9t h\u1ec7 th\u1ed1ng nh\u1eb1m t\u1ed1i \u0111a h\u00f3a gi\u00e1 tr\u1ecb kh\u00e1ch h\u00e0ng \u0111\u1ed3ng th\u1eddi gi\u1ea3m thi\u1ec3u l\u00e3ng ph\u00ed trong to\u00e0n b\u1ed9 ho\u1ea1t \u0111\u1ed9ng.<\/p>\n\n\n\n

<\/span>Nh\u1eefng \u00fd t\u01b0\u1edfng c\u1ed1t l\u00f5i \u0111\u1eb1ng sau h\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t Toyota<\/span><\/h3>\n\n\n\n

TPS kh\u00f4ng ch\u1ec9 l\u00e0 m\u1ed9t t\u1eadp h\u1ee3p c\u00e1c c\u00f4ng c\u1ee5; n\u00f3 l\u00e0 m\u1ed9t tri\u1ebft l\u00fd qu\u1ea3n l\u00fd. Hai tr\u1ee5 c\u1ed9t \u0111\u01b0\u1ee3c c\u00f4ng nh\u1eadn r\u1ed9ng r\u00e3i nh\u1ea5t c\u1ee7a n\u00f3 l\u00e0 \u0111\u00fang l\u00fac<\/strong> s\u1ea3n xu\u1ea5t v\u00e0 jidoka<\/strong>, Th\u01b0\u1eddng \u0111\u01b0\u1ee3c d\u1ecbch l\u00e0 ch\u1ea5t l\u01b0\u1ee3ng t\u00edch h\u1ee3p ho\u1eb7c t\u1ef1 \u0111\u1ed9ng h\u00f3a v\u1edbi s\u1ef1 can thi\u1ec7p c\u1ee7a con ng\u01b0\u1eddi. Tr\u00ean th\u1ef1c t\u1ebf, \u0111i\u1ec1u \u0111\u00f3 c\u00f3 ngh\u0129a l\u00e0 s\u1ea3n xu\u1ea5t theo nhu c\u1ea7u th\u1ef1c t\u1ebf, ng\u0103n ch\u1eb7n v\u1ea5n \u0111\u1ec1 ngay t\u1eeb ngu\u1ed3n g\u1ed1c v\u00e0 thi\u1ebft k\u1ebf quy tr\u00ecnh l\u00e0m vi\u1ec7c sao cho c\u00e1c l\u1ed7i kh\u00f4ng lan sang c\u00e1c kh\u00e2u ti\u1ebfp theo.<\/p>\n\n\n\n

\"H\u00ecnh<\/figure>\n\n\n\n

Nh\u1eefng \u00fd t\u01b0\u1edfng n\u00e0y sau \u0111\u00f3 \u0111\u00e3 \u0111\u1ecbnh h\u00ecnh n\u00ean... Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Ph\u01b0\u01a1ng ph\u00e1p n\u00e0y \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng r\u1ed9ng r\u00e3i tr\u00ean to\u00e0n th\u1ebf gi\u1edbi hi\u1ec7n nay. C\u00e1c nguy\u00ean t\u1eafc chung bao g\u1ed3m x\u00e1c \u0111\u1ecbnh gi\u00e1 tr\u1ecb t\u1eeb g\u00f3c nh\u00ecn c\u1ee7a kh\u00e1ch h\u00e0ng, l\u1eadp b\u1ea3n \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb, c\u1ea3i thi\u1ec7n quy tr\u00ecnh, s\u1eed d\u1ee5ng s\u1ea3n xu\u1ea5t theo nhu c\u1ea7u v\u00e0 theo \u0111u\u1ed5i c\u1ea3i ti\u1ebfn li\u00ean t\u1ee5c. M\u1eb7c d\u00f9 thu\u1eadt ng\u1eef \u0111\u01b0\u1ee3c chu\u1ea9n h\u00f3a sau n\u00e0y, nh\u01b0ng logic v\u1eadn h\u00e0nh l\u1ea1i xu\u1ea5t ph\u00e1t tr\u1ef1c ti\u1ebfp t\u1eeb x\u01b0\u1edfng s\u1ea3n xu\u1ea5t: th\u1eddi gian giao h\u00e0ng ng\u1eafn h\u01a1n, \u00edt l\u1ed7i h\u01a1n, \u00edt h\u00e0ng t\u1ed3n kho d\u01b0 th\u1eeba h\u01a1n v\u00e0 ph\u1ea3n h\u1ed3i nhanh h\u01a1n \u0111\u1ed1i v\u1edbi c\u00e1c \u0111\u01a1n \u0111\u1eb7t h\u00e0ng thay \u0111\u1ed5i.<\/p>\n\n\n\n

<\/span>C\u00e1ch th\u1ee9c Lean lan r\u1ed9ng v\u01b0\u1ee3t ra ngo\u00e0i ph\u1ea1m vi Toyota<\/span><\/h3>\n\n\n\n

Ph\u01b0\u01a1ng ph\u00e1p s\u1ea3n xu\u1ea5t tinh g\u1ecdn (Lean) b\u1eaft \u0111\u1ea7u \u0111\u01b0\u1ee3c th\u1ea3o lu\u1eadn r\u1ed9ng r\u00e3i trong ng\u00e0nh s\u1ea3n xu\u1ea5t to\u00e0n c\u1ea7u v\u00e0o nh\u1eefng n\u0103m 1980 v\u00e0 1990 khi c\u00e1c nh\u00e0 nghi\u00ean c\u1ee9u v\u00e0 l\u00e3nh \u0111\u1ea1o ng\u00e0nh c\u00f4ng nghi\u1ec7p t\u00ecm hi\u1ec3u l\u00fd do t\u1ea1i sao Toyota lu\u00f4n v\u01b0\u1ee3t tr\u1ed9i h\u01a1n nhi\u1ec1u nh\u00e0 m\u00e1y truy\u1ec1n th\u1ed1ng v\u1ec1 n\u0103ng su\u1ea5t, ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 t\u00ednh linh ho\u1ea1t. Thu\u1eadt ng\u1eef \u201cs\u1ea3n xu\u1ea5t tinh g\u1ecdn\u201d tr\u1edf n\u00ean ph\u1ed5 bi\u1ebfn sau khi c\u00e1c nghi\u00ean c\u1ee9u trong ng\u00e0nh \u00f4 t\u00f4 cho th\u1ea5y c\u00e1c c\u00f4ng ty s\u1eed d\u1ee5ng ph\u01b0\u01a1ng ph\u00e1p n\u00e0y c\u00f3 th\u1ec3 \u0111\u1ea1t \u0111\u01b0\u1ee3c hi\u1ec7u su\u1ea5t t\u1ed1t h\u01a1n \u0111\u00e1ng k\u1ec3 v\u1edbi \u00edt ngu\u1ed3n l\u1ef1c h\u01a1n. Theo th\u1eddi gian, c\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t trong l\u0129nh v\u1ef1c \u0111i\u1ec7n t\u1eed, ch\u1ebf bi\u1ebfn th\u1ef1c ph\u1ea9m, thi\u1ebft b\u1ecb y t\u1ebf v\u00e0 thi\u1ebft b\u1ecb c\u00f4ng nghi\u1ec7p \u0111\u00e3 \u00e1p d\u1ee5ng c\u00e1c kh\u00e1i ni\u1ec7m t\u01b0\u01a1ng t\u1ef1, ngay c\u1ea3 khi s\u1ea3n ph\u1ea9m v\u00e0 m\u00f4 h\u00ecnh s\u1ea3n xu\u1ea5t c\u1ee7a h\u1ecd kh\u00e1c nhau.<\/p>\n\n\n\n

M\u1ed9t c\u00e1ch h\u1eefu \u00edch \u0111\u1ec3 hi\u1ec3u v\u1ec1 s\u1ef1 ti\u1ebfn h\u00f3a n\u00e0y l\u00e0 Lean \u0111\u00e3 chuy\u1ec3n t\u1eeb m\u1ed9t h\u1ec7 th\u1ed1ng \u0111\u1eb7c th\u00f9 c\u1ee7a t\u1eebng c\u00f4ng ty sang m\u1ed9t m\u00f4 h\u00ecnh v\u1eadn h\u00e0nh \u0111\u01b0\u1ee3c \u00e1p d\u1ee5ng r\u1ed9ng r\u00e3i. V\u00ed d\u1ee5, h\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t t\u1ea1i m\u1ed9t nh\u00e0 m\u00e1y l\u1eafp r\u00e1p \u0111i\u1ec7n t\u1eed, ng\u01b0\u1eddi \u0111i\u1ec1u h\u00e0nh c\u00e1c \u0111\u01a1n \u0111\u1eb7t h\u00e0ng \u0111a d\u1ea1ng s\u1ea3n ph\u1ea9m, s\u1ed1 l\u01b0\u1ee3ng nh\u1ecf cho c\u00e1c bo m\u1ea1ch \u0111i\u1ec1u khi\u1ec3n. H\u1ecd c\u00f3 th\u1ec3 kh\u00f4ng s\u1eed d\u1ee5ng m\u1ecdi thu\u1eadt ng\u1eef c\u1ee7a Toyota, nh\u01b0ng n\u1ebfu h\u1ecd gi\u1ea3m th\u1eddi gian chuy\u1ec3n \u0111\u1ed5i, x\u00e2y d\u1ef1ng c\u00e1c ti\u00eau chu\u1ea9n c\u00f4ng vi\u1ec7c tr\u1ef1c quan, b\u1ed5 sung linh ki\u1ec7n d\u1ef1a tr\u00ean m\u1ee9c ti\u00eau th\u1ee5 th\u1ef1c t\u1ebf v\u00e0 theo d\u00f5i l\u1ed7i t\u1ea1i ngu\u1ed3n, th\u00ec h\u1ecd \u0111ang \u00e1p d\u1ee5ng Lean c\u1ed5 \u0111i\u1ec3n. V\u00ed d\u1ee5 v\u1ec1 s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> trong b\u1ed1i c\u1ea3nh hi\u1ec7n \u0111\u1ea1i.<\/p>\n\n\n\n

<\/span>T\u1eeb ph\u01b0\u01a1ng ph\u00e1p s\u1ea3n xu\u1ea5t t\u1ea1i x\u01b0\u1edfng \u0111\u1ebfn h\u1ec7 th\u1ed1ng v\u1eadn h\u00e0nh doanh nghi\u1ec7p<\/span><\/h3>\n\n\n\n

Khi ph\u01b0\u01a1ng ph\u00e1p Lean tr\u01b0\u1edfng th\u00e0nh, n\u00f3 \u0111\u00e3 m\u1edf r\u1ed9ng ph\u1ea1m vi \u1ee9ng d\u1ee5ng v\u01b0\u1ee3t ra ngo\u00e0i vi\u1ec7c c\u00e2n b\u1eb1ng d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t v\u00e0 s\u1eed d\u1ee5ng th\u1ebb Kanban. C\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t b\u1eaft \u0111\u1ea7u \u00e1p d\u1ee5ng Lean v\u00e0o b\u1ea3o tr\u00ec, kho b\u00e3i, ki\u1ec3m so\u00e1t thay \u0111\u1ed5i k\u1ef9 thu\u1eadt, \u0111i\u1ec1u ph\u1ed1i nh\u00e0 cung c\u1ea5p, ki\u1ec3m tra ch\u1ea5t l\u01b0\u1ee3ng, v\u00e0 th\u1eadm ch\u00ed c\u1ea3 c\u00e1c quy tr\u00ecnh v\u0103n ph\u00f2ng nh\u01b0 l\u1eadp k\u1ebf ho\u1ea1ch s\u1ea3n xu\u1ea5t v\u00e0 ph\u00ea duy\u1ec7t mua h\u00e0ng. \u0110\u00e2y l\u00e0 m\u1ed9t trong nh\u1eefng l\u00fd do khi\u1ebfn Lean v\u1eabn gi\u1eef \u0111\u01b0\u1ee3c t\u00ednh ph\u00f9 h\u1ee3p: n\u00f3 kh\u00f4ng ch\u1ec9 gi\u1edbi h\u1ea1n \u1edf d\u00e2y chuy\u1ec1n l\u1eafp r\u00e1p, m\u00e0 c\u00f2n gi\u00fap c\u00e1c t\u1ed5 ch\u1ee9c t\u1ea1o ra lu\u1ed3ng c\u00f4ng vi\u1ec7c \u0111\u00e1ng tin c\u1eady tr\u00ean to\u00e0n b\u1ed9 chu\u1ed7i gi\u00e1 tr\u1ecb.<\/p>\n\n\n\n

Vi\u1ec7c \u00e1p d\u1ee5ng r\u1ed9ng r\u00e3i h\u01a1n n\u00e0y c\u0169ng gi\u1ea3i th\u00edch nhi\u1ec1u y\u1ebfu t\u1ed1 l\u00e2u d\u00e0i. l\u1ee3i \u00edch c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>. Theo c\u00e1c nghi\u00ean c\u1ee9u \u0111\u01b0\u1ee3c tr\u00edch d\u1eabn r\u1ed9ng r\u00e3i trong ng\u00e0nh, c\u00e1c ch\u01b0\u01a1ng tr\u00ecnh tinh g\u1ecdn c\u00f3 th\u1ec3 gi\u1ea3m th\u1eddi gian th\u1ef1c hi\u1ec7n b\u1eb1ng c\u00e1ch... 30% \u0111\u1ebfn 70%<\/strong>, Vi\u1ec7c \u00e1p d\u1ee5ng ph\u01b0\u01a1ng ph\u00e1p Lean gi\u00fap gi\u1ea3m \u0111\u00e1ng k\u1ec3 l\u01b0\u1ee3ng h\u00e0ng t\u1ed3n kho v\u00e0 c\u1ea3i thi\u1ec7n n\u0103ng su\u1ea5t s\u1ea3n ph\u1ea9m ngay t\u1eeb l\u1ea7n \u0111\u1ea7u ti\u00ean n\u1ebfu \u0111\u01b0\u1ee3c th\u1ef1c hi\u1ec7n m\u1ed9t c\u00e1ch k\u1ef7 lu\u1eadt v\u00e0 b\u1ec1n v\u1eefng. V\u00ed d\u1ee5, trong m\u1ed9t nh\u00e0 m\u00e1y \u0111\u00f3ng g\u00f3i th\u1ef1c ph\u1ea9m, Lean c\u00f3 th\u1ec3 b\u1eaft \u0111\u1ea7u b\u1eb1ng vi\u1ec7c gi\u1ea3m thi\u1ec3u th\u1eddi gian d\u1eebng d\u00e2y chuy\u1ec1n trong qu\u00e1 tr\u00ecnh chuy\u1ec3n \u0111\u1ed5i s\u1ea3n ph\u1ea9m, nh\u01b0ng th\u01b0\u1eddng m\u1edf r\u1ed9ng sang c\u00e1c b\u01b0\u1edbc ki\u1ec3m tra v\u1ec7 sinh ti\u00eau chu\u1ea9n h\u00f3a, y\u00eau c\u1ea7u b\u1ea3o tr\u00ec k\u1ef9 thu\u1eadt s\u1ed1 v\u00e0 theo d\u00f5i s\u1ea3n xu\u1ea5t theo th\u1eddi gian th\u1ef1c \u0111\u1ec3 ng\u01b0\u1eddi gi\u00e1m s\u00e1t c\u00f3 th\u1ec3 x\u1eed l\u00fd c\u00e1c b\u1ea5t th\u01b0\u1eddng nhanh h\u01a1n.<\/p>\n\n\n\n

<\/span>V\u00ec sao Lean v\u1eabn quan tr\u1ecdng trong c\u00e1c nh\u00e0 m\u00e1y k\u1ef9 thu\u1eadt s\u1ed1<\/span><\/h3>\n\n\n\n

C\u00e1c nh\u00e0 m\u00e1y ng\u00e0y nay c\u00f3 nhi\u1ec1u ph\u1ea7n m\u1ec1m, c\u1ea3m bi\u1ebfn v\u00e0 h\u1ec7 th\u1ed1ng t\u1ef1 \u0111\u1ed9ng h\u00f3a h\u01a1n so v\u1edbi nh\u1eefng nh\u00e0 m\u00e1y n\u01a1i ph\u01b0\u01a1ng ph\u00e1p s\u1ea3n xu\u1ea5t tinh g\u1ecdn ra \u0111\u1eddi, nh\u01b0ng nh\u1eefng \u00fd t\u01b0\u1edfng ban \u0111\u1ea7u v\u1eabn c\u00f2n \u00e1p d\u1ee5ng \u0111\u01b0\u1ee3c. C\u00e1c c\u00f4ng c\u1ee5 k\u1ef9 thu\u1eadt s\u1ed1 kh\u00f4ng thay th\u1ebf t\u01b0 duy s\u1ea3n xu\u1ea5t tinh g\u1ecdn; ch\u00fang gi\u00fap d\u1ec5 d\u00e0ng nh\u1eadn di\u1ec7n l\u00e3ng ph\u00ed, th\u1ef1c thi c\u00e1c ti\u00eau chu\u1ea9n v\u00e0 ph\u1ea3n \u1ee9ng nhanh ch\u00f3ng. M\u1ed9t nh\u00e0 m\u00e1y s\u1eed d\u1ee5ng m\u00e1y t\u00ednh b\u1ea3ng \u0111\u1ec3 b\u00e1o c\u00e1o s\u1ea3n l\u01b0\u1ee3ng h\u00e0ng gi\u1edd ho\u1eb7c quy tr\u00ecnh l\u00e0m vi\u1ec7c t\u1ef1 \u0111\u1ed9ng \u0111\u1ec3 gi\u1ea3i quy\u1ebft v\u1ea5n \u0111\u1ec1 ch\u1ea5t l\u01b0\u1ee3ng v\u1eabn \u0111ang tu\u00e2n theo c\u00f9ng m\u1ed9t logic \u0111\u01b0\u1ee3c ph\u00e1t tri\u1ec3n t\u1eeb nhi\u1ec1u th\u1eadp k\u1ef7 tr\u01b0\u1edbc: l\u00e0m cho v\u1ea5n \u0111\u1ec1 tr\u1edf n\u00ean r\u00f5 r\u00e0ng, h\u00e0nh \u0111\u1ed9ng nhanh ch\u00f3ng v\u00e0 li\u00ean t\u1ee5c c\u1ea3i ti\u1ebfn quy tr\u00ecnh.<\/p>\n\n\n\n

\u0110\u00f3 l\u00e0 l\u00fd do t\u1ea1i sao c\u00e2u tr\u1ea3 l\u1eddi cho S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong> Kh\u00f4ng b\u1ecb \u0111\u00f3ng b\u0103ng trong qu\u00e1 kh\u1ee9. L\u1ecbch s\u1eed c\u1ee7a n\u00f3 b\u1eaft \u0111\u1ea7u v\u1edbi H\u1ec7 th\u1ed1ng S\u1ea3n xu\u1ea5t Toyota, nh\u01b0ng t\u1ea7m quan tr\u1ecdng hi\u1ec7n nay n\u1eb1m \u1edf c\u00e1ch c\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t k\u1ebft h\u1ee3p k\u1ef7 lu\u1eadt quy tr\u00ecnh \u0111\u00e3 \u0111\u01b0\u1ee3c ch\u1ee9ng minh v\u1edbi d\u1eef li\u1ec7u th\u1eddi gian th\u1ef1c. C\u00e1c n\u1ec1n t\u1ea3ng nh\u01b0 Jodoo h\u1ed7 tr\u1ee3 s\u1ef1 chuy\u1ec3n \u0111\u1ed5i n\u00e0y b\u1eb1ng c\u00e1ch gi\u00fap c\u00e1c nh\u00e0 m\u00e1y s\u1ed1 h\u00f3a vi\u1ec7c ki\u1ec3m tra, ph\u00ea duy\u1ec7t, h\u1ed3 s\u01a1 s\u1ea3n xu\u1ea5t v\u00e0 b\u1ea3ng \u0111i\u1ec1u khi\u1ec3n m\u00e0 kh\u00f4ng c\u1ea7n ph\u00e1t tri\u1ec3n t\u00f9y ch\u1ec9nh ph\u1ee9c t\u1ea1p, gi\u00fap duy tr\u00ec s\u1ea3n xu\u1ea5t tinh g\u1ecdn d\u1ec5 d\u00e0ng h\u01a1n trong ho\u1ea1t \u0111\u1ed9ng h\u00e0ng ng\u00e0y.<\/p>\n\n\n\n

<\/span>Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn: 5 nguy\u00ean t\u1eafc v\u00e0 8 lo\u1ea1i l\u00e3ng ph\u00ed \u0111\u01b0\u1ee3c gi\u1ea3i th\u00edch chi ti\u1ebft<\/span><\/h2>\n\n\n\n

N\u1ebfu b\u1ea1n \u0111ang h\u1ecfi S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong>, C\u00e2u tr\u1ea3 l\u1eddi r\u00f5 r\u00e0ng nh\u1ea5t l\u00e0: \u0111\u00f3 l\u00e0 m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p qu\u1ea3n l\u00fd gi\u00fap c\u00e1c nh\u00e0 m\u00e1y mang l\u1ea1i nhi\u1ec1u gi\u00e1 tr\u1ecb h\u01a1n cho kh\u00e1ch h\u00e0ng v\u1edbi \u00edt l\u00e3ng ph\u00ed h\u01a1n. Tr\u00ean th\u1ef1c t\u1ebf, \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Vi\u1ec7c \u00e1p d\u1ee5ng s\u1ebd d\u1ec5 d\u00e0ng h\u01a1n khi b\u1ea1n chia nh\u1ecf n\u00f3 th\u00e0nh m\u1ed9t chu\u1ed7i c\u00e1c quy\u1ebft \u0111\u1ecbnh v\u00e0 h\u00e0nh vi tr\u00ean s\u00e0n s\u1ea3n xu\u1ea5t. \u0110\u00f3 l\u00e0 l\u00fd do t\u1ea1i sao... Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> \u0110i\u1ec1u n\u00e0y r\u1ea5t quan tr\u1ecdng\u2014ch\u00fang bi\u1ebfn tri\u1ebft l\u00fd Lean t\u1eeb m\u1ed9t kh\u00e1i ni\u1ec7m r\u1ed9ng l\u1edbn th\u00e0nh m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p v\u1eadn h\u00e0nh c\u00f3 th\u1ec3 l\u1eb7p l\u1ea1i. Trong khi ngu\u1ed3n g\u1ed1c c\u1ee7a l\u1ecbch s\u1eed s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> B\u1eaft ngu\u1ed3n t\u1eeb c\u00e1c h\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t th\u1eddi h\u1eadu chi\u1ebfn, ng\u00e0y nay nh\u1eefng nguy\u00ean t\u1eafc n\u00e0y \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng r\u1ed9ng r\u00e3i trong ng\u00e0nh \u0111i\u1ec7n t\u1eed, ch\u1ebf bi\u1ebfn th\u1ef1c ph\u1ea9m, may m\u1eb7c, bao b\u00ec v\u00e0 nhi\u1ec1u l\u0129nh v\u1ef1c kh\u00e1c.<\/p>\n\n\n\n

<\/span>5 nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/span><\/h3>\n\n\n\n

1. X\u00e1c \u0111\u1ecbnh gi\u00e1 tr\u1ecb<\/h4>\n\n\n\n

Gi\u00e1 tr\u1ecb b\u1eaft \u0111\u1ea7u t\u1eeb kh\u00e1ch h\u00e0ng, ch\u1ee9 kh\u00f4ng ph\u1ea3i nh\u00e0 m\u00e1y. M\u1ed9t b\u01b0\u1edbc ch\u1ec9 t\u1ea1o ra gi\u00e1 tr\u1ecb n\u1ebfu kh\u00e1ch h\u00e0ng s\u1eb5n s\u00e0ng tr\u1ea3 ti\u1ec1n cho n\u00f3, s\u1ea3n ph\u1ea9m thay \u0111\u1ed5i m\u1ed9t c\u00e1ch c\u00f3 \u00fd ngh\u0129a v\u00e0 c\u00f4ng vi\u1ec7c \u0111\u01b0\u1ee3c th\u1ef1c hi\u1ec7n \u0111\u00fang ngay t\u1eeb l\u1ea7n \u0111\u1ea7u ti\u00ean. V\u00ed d\u1ee5, trong m\u1ed9t nh\u00e0 m\u00e1y l\u1eafp r\u00e1p \u0111i\u1ec7n t\u1eed, vi\u1ec7c \u0111\u1eb7t PCB ch\u00ednh x\u00e1c v\u00e0 ki\u1ec3m tra ch\u1ee9c n\u0103ng t\u1ea1o ra gi\u00e1 tr\u1ecb, nh\u01b0ng vi\u1ec7c thao t\u00e1c kh\u00f4ng c\u1ea7n thi\u1ebft gi\u1eefa c\u00e1c tr\u1ea1m l\u00e0m vi\u1ec7c th\u00ec kh\u00f4ng. \u0110\u00e2y l\u00e0 m\u1ed9t trong nh\u1eefng l\u00fd do t\u1ea1i sao nhi\u1ec1u s\u1ea3n ph\u1ea9m m\u1ea1nh nh\u1ea5t l\u1ea1i c\u00f3 gi\u00e1 tr\u1ecb th\u1ea5p. l\u1ee3i \u00edch c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> \u0110i\u1ec1u n\u00e0y xu\u1ea5t ph\u00e1t t\u1eeb vi\u1ec7c lo\u1ea1i b\u1ecf c\u00e1c ho\u1ea1t \u0111\u1ed9ng ti\u00eau t\u1ed1n nh\u00e2n l\u1ef1c v\u00e0 th\u1eddi gian m\u00e0 kh\u00f4ng c\u1ea3i thi\u1ec7n \u0111\u01b0\u1ee3c s\u1ea3n ph\u1ea9m.<\/p>\n\n\n\n

2. L\u1eadp s\u01a1 \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb<\/h4>\n\n\n\n

Khi gi\u00e1 tr\u1ecb \u0111\u00e3 \u0111\u01b0\u1ee3c x\u00e1c \u0111\u1ecbnh r\u00f5, b\u01b0\u1edbc ti\u1ebfp theo l\u00e0 l\u1eadp b\u1ea3n \u0111\u1ed3 m\u1ecdi ho\u1ea1t \u0111\u1ed9ng c\u1ea7n thi\u1ebft \u0111\u1ec3 t\u1ea1o ra gi\u00e1 tr\u1ecb \u0111\u00f3. B\u1ea3n \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb th\u1ec3 hi\u1ec7n lu\u1ed3ng nguy\u00ean v\u1eadt li\u1ec7u, lu\u1ed3ng th\u00f4ng tin, th\u1eddi gian ch\u1edd \u0111\u1ee3i, s\u1ef1 t\u00edch l\u0169y h\u00e0ng t\u1ed3n kho, c\u00e1c \u0111i\u1ec3m ki\u1ec3m tra v\u00e0 c\u00e1c v\u00f2ng l\u1eb7p l\u00e0m l\u1ea1i t\u1eeb khi nh\u1eadn \u0111\u01a1n \u0111\u1eb7t h\u00e0ng \u0111\u1ebfn khi giao h\u00e0ng. H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t ng\u01b0\u1eddi qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t t\u1ea1i m\u1ed9t nh\u00e0 m\u00e1y s\u1ea3n xu\u1ea5t \u0111\u1ed3 \u0103n nh\u1eb9 \u0111\u00f3ng g\u00f3i l\u1eadp b\u1ea3n \u0111\u1ed3 quy tr\u00ecnh t\u1eeb khi nh\u1eadn nguy\u00ean li\u1ec7u th\u00f4 \u0111\u1ebfn khi tr\u1ed9n, n\u01b0\u1edbng, \u0111\u00f3ng g\u00f3i v\u00e0 x\u1ebfp l\u00ean pallet; b\u1ea3n \u0111\u1ed3 c\u00f3 th\u1ec3 cho th\u1ea5y s\u1ea3n ph\u1ea9m ch\u1ec9 m\u1ea5t 45 ph\u00fat \u0111\u1ec3 x\u1eed l\u00fd nh\u01b0ng ph\u1ea3i ch\u1edd h\u01a1n 10 gi\u1edd gi\u1eefa c\u00e1c giai \u0111o\u1ea1n. Ch\u00ednh s\u1ef1 minh b\u1ea1ch \u0111\u00f3 bi\u1ebfn l\u00fd thuy\u1ebft s\u1ea3n xu\u1ea5t tinh g\u1ecdn th\u00e0nh h\u00e0nh \u0111\u1ed9ng th\u1ef1c ti\u1ec5n.<\/p>\n\n\n\n

3. T\u1ea1o Lu\u1ed3ng<\/h4>\n\n\n\n

Lu\u1ed3ng c\u00f4ng vi\u1ec7c c\u00f3 ngh\u0129a l\u00e0 c\u00f4ng vi\u1ec7c ph\u1ea3i di\u1ec5n ra su\u00f4n s\u1ebb t\u1eeb b\u01b0\u1edbc n\u00e0y sang b\u01b0\u1edbc kh\u00e1c m\u00e0 kh\u00f4ng b\u1ecb gi\u00e1n \u0111o\u1ea1n, t\u1eafc ngh\u1ebdn ho\u1eb7c gom h\u00e0ng kh\u00f4ng c\u1ea7n thi\u1ebft. Trong m\u1ed9t nh\u00e0 m\u00e1y may m\u1eb7c, vi\u1ec7c c\u1eaft, may, t\u1ec9a v\u00e0 ki\u1ec3m tra cu\u1ed1i c\u00f9ng th\u01b0\u1eddng b\u1ecb ch\u1eadm l\u1ea1i khi c\u00f4ng vi\u1ec7c b\u1ecb d\u1ed3n th\u00e0nh t\u1eebng l\u00f4 l\u1edbn t\u1eeb b\u1ed9 ph\u1eadn n\u00e0y sang b\u1ed9 ph\u1eadn kh\u00e1c. B\u1eb1ng c\u00e1ch c\u00e2n b\u1eb1ng l\u1ea1i n\u0103ng l\u1ef1c d\u00e2y chuy\u1ec1n v\u00e0 gi\u1ea3m k\u00edch th\u01b0\u1edbc l\u00f4 chuy\u1ec3n giao, nh\u00e0 m\u00e1y c\u00f3 th\u1ec3 x\u1eed l\u00fd \u0111\u01a1n h\u00e0ng nhanh h\u01a1n v\u00e0 ph\u00e1t hi\u1ec7n c\u00e1c v\u1ea5n \u0111\u1ec1 v\u1ec1 ch\u1ea5t l\u01b0\u1ee3ng s\u1edbm h\u01a1n. Trong s\u1ed1 nh\u1eefng gi\u1ea3i ph\u00e1p th\u1ef1c ti\u1ec5n nh\u1ea5t l\u00e0... V\u00ed d\u1ee5 v\u1ec1 s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>, Vi\u1ec7c c\u1ea3i thi\u1ec7n quy tr\u00ecnh th\u01b0\u1eddng l\u00e0 n\u01a1i c\u00e1c nh\u00e0 m\u00e1y l\u1ea7n \u0111\u1ea7u ti\u00ean nh\u1eadn th\u1ea5y nh\u1eefng l\u1ee3i \u00edch c\u00f3 th\u1ec3 \u0111o l\u01b0\u1eddng \u0111\u01b0\u1ee3c v\u1ec1 th\u1eddi gian giao h\u00e0ng v\u00e0 s\u1ef1 \u1ed5n \u0111\u1ecbnh s\u1ea3n l\u01b0\u1ee3ng.<\/p>\n\n\n\n

4. Thi\u1ebft l\u1eadp l\u1ef1c k\u00e9o<\/h4>\n\n\n\n

Ph\u01b0\u01a1ng ph\u00e1p s\u1ea3n xu\u1ea5t k\u00e9o (Pull-of-the-Pull) ngh\u0129a l\u00e0 s\u1ea3n xu\u1ea5t d\u1ef1a tr\u00ean nhu c\u1ea7u th\u1ef1c t\u1ebf c\u1ee7a c\u00e1c c\u00f4ng \u0111o\u1ea1n ti\u1ebfp theo thay v\u00ec d\u1ef1a v\u00e0o d\u1ef1 b\u00e1o ho\u1eb7c s\u1ef1 thu\u1eadn ti\u1ec7n n\u1ed9i b\u1ed9. Thay v\u00ec s\u1ea3n xu\u1ea5t h\u00e0ng lo\u1ea1t \u201cph\u00f2ng khi c\u1ea7n\u201d, m\u1ed7i c\u00f4ng \u0111o\u1ea1n ch\u1ec9 b\u1ed5 sung l\u01b0\u1ee3ng h\u00e0ng m\u00e0 c\u00f4ng \u0111o\u1ea1n ti\u1ebfp theo \u0111\u00e3 ti\u00eau th\u1ee5. V\u00ed d\u1ee5, trong d\u00e2y chuy\u1ec1n \u0111\u00f3ng chai \u0111\u1ed3 u\u1ed1ng, bao b\u00ec th\u1ee9 c\u1ea5p n\u00ean \u0111\u00e1p \u1ee9ng s\u1ea3n l\u01b0\u1ee3ng \u0111\u00f3ng chai th\u1ef1c t\u1ebf v\u00e0 nhu c\u1ea7u v\u1eadn chuy\u1ec3n thay v\u00ec \u0111\u00f3ng g\u00f3i s\u1eb5n qu\u00e1 l\u00e2u tr\u01b0\u1edbc khi giao h\u00e0ng. \u0110i\u1ec1u n\u00e0y gi\u00fap gi\u1ea3m s\u1ea3n xu\u1ea5t d\u01b0 th\u1eeba, gi\u1ea3m l\u01b0\u1ee3ng h\u00e0ng t\u1ed3n kho th\u00e0nh ph\u1ea9m v\u00e0 gi\u00fap c\u00e1c \u0111\u1ed9i v\u1eadn h\u00e0nh ph\u1ea3n \u1ee9ng nhanh h\u01a1n v\u1edbi s\u1ef1 thay \u0111\u1ed5i trong \u0111\u01a1n \u0111\u1eb7t h\u00e0ng.<\/p>\n\n\n\n

5. Theo \u0111u\u1ed5i s\u1ef1 ho\u00e0n h\u1ea3o<\/h4>\n\n\n\n

Lean kh\u00f4ng ph\u1ea3i l\u00e0 m\u1ed9t d\u1ef1 \u00e1n m\u1ed9t l\u1ea7n; n\u00f3 l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng c\u1ea3i ti\u1ebfn li\u00ean t\u1ee5c. Theo \u0111u\u1ed5i s\u1ef1 ho\u00e0n h\u1ea3o c\u00f3 ngh\u0129a l\u00e0 chu\u1ea9n h\u00f3a c\u00e1c quy tr\u00ecnh t\u1ed1t, \u0111o l\u01b0\u1eddng hi\u1ec7u su\u1ea5t, gi\u1ea3i quy\u1ebft nguy\u00ean nh\u00e2n g\u1ed1c r\u1ec5 v\u00e0 sau \u0111\u00f3 ti\u1ebfp t\u1ee5c c\u1ea3i ti\u1ebfn. M\u1ed9t nh\u00e0 m\u00e1y s\u1ea3n xu\u1ea5t linh ki\u1ec7n thi\u1ebft b\u1ecb y t\u1ebf c\u00f3 th\u1ec3 gi\u1ea3m th\u1eddi gian chuy\u1ec3n \u0111\u1ed5i d\u00e2y chuy\u1ec1n t\u1eeb 70 ph\u00fat xu\u1ed1ng 40 ph\u00fat, sau \u0111\u00f3 t\u1eadp trung v\u00e0o t\u1ef7 l\u1ec7 s\u1ea3n ph\u1ea9m \u0111\u1ea1t ch\u1ea5t l\u01b0\u1ee3ng ngay l\u1ea7n \u0111\u1ea7u v\u00e0 \u0111\u1ed9 ch\u00ednh x\u00e1c trong vi\u1ec7c b\u1ed5 sung nguy\u00ean v\u1eadt li\u1ec7u. T\u01b0 duy n\u00e0y l\u00e0 c\u1ed1t l\u00f5i c\u1ee7a Lean v\u00ec ngay c\u1ea3 nh\u1eefng k\u1ebft qu\u1ea3 t\u1ed1t c\u0169ng \u0111\u01b0\u1ee3c coi l\u00e0 m\u1ee9c c\u01a1 s\u1edf cho chu k\u1ef3 c\u1ea3i ti\u1ebfn ti\u1ebfp theo.<\/p>\n\n\n\n

<\/span>8 lo\u1ea1i l\u00e3ng ph\u00ed trong s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/span><\/h3>\n\n\n\n

8 lo\u1ea1i l\u00e3ng ph\u00ed n\u00e0y cung c\u1ea5p cho c\u00e1c \u0111\u1ed9i ng\u0169 nh\u00e0 m\u00e1y m\u1ed9t c\u00e1ch th\u1ef1c ti\u1ec5n \u0111\u1ec3 ph\u00e1t hi\u1ec7n c\u00f4ng vi\u1ec7c kh\u00f4ng t\u1ea1o ra gi\u00e1 tr\u1ecb trong ho\u1ea1t \u0111\u1ed9ng h\u00e0ng ng\u00e0y. Ch\u00fang th\u01b0\u1eddng \u0111\u01b0\u1ee3c nh\u1edb b\u1eb1ng t\u1eeb vi\u1ebft t\u1eaft DOWNTIME: l\u1ed7i, s\u1ea3n xu\u1ea5t th\u1eeba, ch\u1edd \u0111\u1ee3i, t\u00e0i n\u0103ng kh\u00f4ng \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng, v\u1eadn chuy\u1ec3n, t\u1ed3n kho, chuy\u1ec3n \u0111\u1ed9ng v\u00e0 x\u1eed l\u00fd th\u1eeba. \u0110\u1ed1i v\u1edbi c\u00e1c nh\u00e0 l\u00e3nh \u0111\u1ea1o m\u1edbi l\u00e0m quen v\u1edbi ph\u01b0\u01a1ng ph\u00e1p Lean, \u0111\u00e2y l\u00e0 n\u01a1i m\u00e0... \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> N\u00f3 tr\u1edf n\u00ean c\u1ee5 th\u1ec3 h\u01a1n v\u00ec m\u1ed7i lo\u1ea1i ch\u1ea5t th\u1ea3i \u0111\u1ec1u c\u00f3 th\u1ec3 \u0111\u01b0\u1ee3c quan s\u00e1t, \u0111o l\u01b0\u1eddng v\u00e0 gi\u1ea3m thi\u1ec3u.<\/p>\n\n\n\n

\"Infographic<\/figure>\n\n\n\n

C\u00e1c khuy\u1ebft \u0111i\u1ec3m<\/h4>\n\n\n\n

C\u00e1c l\u1ed7i bao g\u1ed3m ph\u1ebf ph\u1ea9m, l\u00e0m l\u1ea1i, ki\u1ec3m tra l\u1ea1i v\u00e0 b\u1ea5t k\u1ef3 s\u1ea3n ph\u1ea9m \u0111\u1ea7u ra n\u00e0o kh\u00f4ng \u0111\u00e1p \u1ee9ng ti\u00eau chu\u1ea9n k\u1ef9 thu\u1eadt. Trong m\u1ed9t nh\u00e0 m\u00e1y in bao b\u00ec, s\u1ef1 kh\u00f4ng kh\u1edbp m\u00e0u ho\u1eb7c \u0111\u1ed9 ch\u00ednh x\u00e1c k\u00e9m c\u00f3 th\u1ec3 bu\u1ed9c ph\u1ea3i in l\u1ea1i, l\u00e0m ti\u00eau t\u1ed1n m\u1ef1c in, v\u1eadt li\u1ec7u, th\u1eddi gian m\u00e1y m\u00f3c v\u00e0 nh\u00e2n c\u00f4ng. Chi ph\u00ed do ch\u1ea5t l\u01b0\u1ee3ng k\u00e9m c\u00f3 th\u1ec3 r\u1ea5t cao; \u1edf nhi\u1ec1u nh\u00e0 m\u00e1y, t\u1ed5n th\u1ea5t li\u00ean quan \u0111\u1ebfn ch\u1ea5t l\u01b0\u1ee3ng chi\u1ebfm ph\u1ea7n l\u1edbn... Doanh thu t\u1eeb 15% \u0111\u1ebfn 20%<\/strong>, Theo c\u00e1c ti\u00eau chu\u1ea9n c\u1ea3i ti\u1ebfn ho\u1ea1t \u0111\u1ed9ng \u0111\u01b0\u1ee3c tr\u00edch d\u1eabn r\u1ed9ng r\u00e3i, ph\u01b0\u01a1ng ph\u00e1p Lean coi c\u00e1c l\u1ed7i kh\u00f4ng ch\u1ec9 l\u00e0 v\u1ea5n \u0111\u1ec1 ch\u1ea5t l\u01b0\u1ee3ng m\u00e0 c\u00f2n l\u00e0 s\u1ef1 gi\u00e1n \u0111o\u1ea1n d\u00f2ng ch\u1ea3y v\u00e0 che gi\u1ea5u s\u1ef1 b\u1ea5t \u1ed5n c\u1ee7a quy tr\u00ecnh.<\/p>\n\n\n\n

S\u1ea3n xu\u1ea5t d\u01b0 th\u1eeba<\/h4>\n\n\n\n

S\u1ea3n xu\u1ea5t th\u1eeba ngh\u0129a l\u00e0 s\u1ea3n xu\u1ea5t nhi\u1ec1u h\u01a1n, s\u1edbm h\u01a1n ho\u1eb7c nhanh h\u01a1n so v\u1edbi quy tr\u00ecnh ti\u1ebfp theo ho\u1eb7c nhu c\u1ea7u c\u1ee7a kh\u00e1ch h\u00e0ng. Trong m\u1ed9t nh\u00e0 m\u00e1y th\u1ef1c ph\u1ea9m \u0111\u00f4ng l\u1ea1nh, vi\u1ec7c s\u1ea3n xu\u1ea5t d\u01b0 th\u1eeba c\u00e1c l\u00f4 h\u00e0ng tr\u01b0\u1edbc khi n\u0103ng l\u1ef1c \u0111\u00f3ng g\u00f3i s\u1eb5n s\u00e0ng c\u00f3 th\u1ec3 t\u1ea1o ra \u00e1p l\u1ef1c t\u1ea1m th\u1eddi l\u00ean kho l\u1ea1nh v\u00e0 l\u00e0m t\u0103ng chi ph\u00ed x\u1eed l\u00fd. S\u1ef1 l\u00e3ng ph\u00ed n\u00e0y \u0111\u1eb7c bi\u1ec7t nguy hi\u1ec3m v\u00ec n\u00f3 th\u01b0\u1eddng tr\u00f4ng gi\u1ed1ng nh\u01b0 m\u1ee9c \u0111\u1ed9 s\u1eed d\u1ee5ng cao trong khi \u00e2m th\u1ea7m t\u1ea1o ra c\u00e1c l\u00e3ng ph\u00ed kh\u00e1c, ch\u1eb3ng h\u1ea1n nh\u01b0 t\u1ed3n kho, v\u1eadn chuy\u1ec3n v\u00e0 th\u1eddi gian ch\u1edd \u0111\u1ee3i. H\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn \u01b0u ti\u00ean gi\u1ea3i quy\u1ebft v\u1ea5n \u0111\u1ec1 s\u1ea3n xu\u1ea5t th\u1eeba tr\u01b0\u1edbc ti\u00ean v\u00ec n\u00f3 l\u00e0m tr\u1ea7m tr\u1ecdng th\u00eam nhi\u1ec1u t\u1ed5n th\u1ea5t kh\u00e1c.<\/p>\n\n\n\n

Ch\u1edd<\/h4>\n\n\n\n

Ch\u1edd \u0111\u1ee3i x\u1ea3y ra khi con ng\u01b0\u1eddi, v\u1eadt li\u1ec7u, m\u00e1y m\u00f3c ho\u1eb7c th\u00f4ng tin b\u1ecb \u0111\u00ecnh tr\u1ec7. V\u00ed d\u1ee5, m\u1ed9t d\u00e2y chuy\u1ec1n h\u1ed7 tr\u1ee3 s\u1ea3n xu\u1ea5t ch\u1ea5t b\u00e1n d\u1eabn c\u00f3 th\u1ec3 ph\u1ea3i ch\u1edd ph\u00ea duy\u1ec7t s\u1ea3n ph\u1ea9m \u0111\u1ea7u ti\u00ean, \u0111\u01b0\u1ee3c c\u1ea5p ph\u00e9p b\u1ea3o tr\u00ec ho\u1eb7c \u0111\u01b0\u1ee3c ph\u00e9p xu\u1ea5t kho v\u1eadt li\u1ec7u tr\u01b0\u1edbc khi b\u1eaft \u0111\u1ea7u l\u00f4 ti\u1ebfp theo. Ngay c\u1ea3 nh\u1eefng s\u1ef1 ch\u1eadm tr\u1ec5 ng\u1eafn l\u1eb7p \u0111i l\u1eb7p l\u1ea1i gi\u1eefa c\u00e1c ca l\u00e0m vi\u1ec7c c\u0169ng c\u00f3 th\u1ec3 \u1ea3nh h\u01b0\u1edfng nghi\u00eam tr\u1ecdng \u0111\u1ebfn s\u1ea3n l\u01b0\u1ee3ng; c\u00e1c nghi\u00ean c\u1ee9u trong ho\u1ea1t \u0111\u1ed9ng s\u1ea3n xu\u1ea5t th\u01b0\u1eddng cho th\u1ea5y th\u1eddi gian ng\u1eebng ho\u1ea1t \u0111\u1ed9ng gi\u00e1n ti\u1ebfp v\u00e0 c\u00e1c s\u1ef1 c\u1ed1 nh\u1ecf chi\u1ebfm m\u1ed9t ph\u1ea7n l\u1edbn n\u0103ng su\u1ea5t b\u1ecb m\u1ea5t. C\u00e1c nh\u00f3m Lean theo d\u00f5i c\u1ea9n th\u1eadn nh\u1eefng s\u1ef1 ch\u1eadm tr\u1ec5 nh\u1ecf n\u00e0y v\u00ec ch\u00fang th\u01b0\u1eddng \u0111\u01b0\u1ee3c ch\u1ea5p nh\u1eadn l\u00e0 b\u00ecnh th\u01b0\u1eddng ngay c\u1ea3 khi ch\u00fang ho\u00e0n to\u00e0n c\u00f3 th\u1ec3 ph\u00f2ng ng\u1eeba \u0111\u01b0\u1ee3c.<\/p>\n\n\n\n

T\u00e0i n\u0103ng kh\u00f4ng \u0111\u01b0\u1ee3c t\u1eadn d\u1ee5ng<\/h4>\n\n\n\n

S\u1ef1 l\u00e3ng ph\u00ed n\u00e0y \u0111\u1ec1 c\u1eadp \u0111\u1ebfn vi\u1ec7c kh\u00f4ng t\u1eadn d\u1ee5ng ki\u1ebfn th\u1ee9c, k\u1ef9 n\u0103ng v\u00e0 \u00fd t\u01b0\u1edfng c\u1ea3i ti\u1ebfn c\u1ee7a nh\u00e2n vi\u00ean. H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t ng\u01b0\u1eddi gi\u00e1m s\u00e1t trong m\u1ed9t nh\u00e0 m\u00e1y s\u1ea3n xu\u1ea5t thi\u1ebft b\u1ecb gia d\u1ee5ng th\u1ea5y c\u00e1c c\u00f4ng nh\u00e2n ki\u1ec3m tra d\u1eef li\u1ec7u m\u00f4-men xo\u1eafn b\u1eb1ng tay m\u1ed7i gi\u1edd, m\u1eb7c d\u00f9 h\u1ecd bi\u1ebft ch\u00ednh x\u00e1c nh\u1eefng \u0111i\u1ec3m ki\u1ec3m tra n\u00e0o c\u00f3 th\u1ec3 \u0111\u01b0\u1ee3c s\u1ed1 h\u00f3a v\u00e0 t\u1ef1 \u0111\u1ed9ng h\u00f3a. N\u1ebfu nh\u1eefng \u00fd t\u01b0\u1edfng \u0111\u00f3 kh\u00f4ng bao gi\u1edd \u0111\u01b0\u1ee3c \u00e1p d\u1ee5ng, nh\u00e0 m\u00e1y s\u1ebd m\u1ea5t \u0111i c\u01a1 h\u1ed9i c\u1ea3i ti\u1ebfn c\u0169ng nh\u01b0 s\u1ef1 tham gia c\u1ee7a nh\u00e2n vi\u00ean. Ph\u01b0\u01a1ng ph\u00e1p Lean ho\u1ea1t \u0111\u1ed9ng hi\u1ec7u qu\u1ea3 nh\u1ea5t khi c\u00e1c c\u00f4ng nh\u00e2n v\u1eadn h\u00e0nh, k\u1ef9 thu\u1eadt vi\u00ean v\u00e0 tr\u01b0\u1edfng nh\u00f3m tham gia v\u00e0o vi\u1ec7c gi\u1ea3i quy\u1ebft v\u1ea5n \u0111\u1ec1, ch\u1ee9 kh\u00f4ng ch\u1ec9 \u0111\u01a1n thu\u1ea7n l\u00e0 th\u1ef1c hi\u1ec7n.<\/p>\n\n\n\n

V\u1eadn t\u1ea3i<\/h4>\n\n\n\n

L\u00e3ng ph\u00ed v\u1eadn chuy\u1ec3n l\u00e0 s\u1ef1 di chuy\u1ec3n v\u1eadt li\u1ec7u kh\u00f4ng c\u1ea7n thi\u1ebft gi\u1eefa c\u00e1c quy tr\u00ecnh, khu v\u1ef1c l\u01b0u tr\u1eef ho\u1eb7c c\u00e1c t\u00f2a nh\u00e0. Trong m\u1ed9t nh\u00e0 m\u00e1y ch\u1ebf bi\u1ebfn s\u1eefa, vi\u1ec7c v\u1eadn chuy\u1ec3n v\u1eadt li\u1ec7u \u0111\u00f3ng g\u00f3i t\u1eeb kho \u1edf xa \u0111\u1ebfn d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t nhi\u1ec1u l\u1ea7n trong m\u1ed7i ca l\u00e0m vi\u1ec7c s\u1ebd l\u00e0m t\u0103ng l\u01b0u l\u01b0\u1ee3ng xe n\u00e2ng, th\u1eddi gian x\u1eed l\u00fd v\u00e0 n\u1ed7 l\u1ef1c ph\u1ed1i h\u1ee3p m\u00e0 kh\u00f4ng l\u00e0m thay \u0111\u1ed5i s\u1ea3n ph\u1ea9m. V\u1eadn chuy\u1ec3n d\u01b0 th\u1eeba c\u0169ng l\u00e0m t\u0103ng nguy c\u01a1 h\u01b0 h\u1ecfng v\u00e0 c\u00f3 th\u1ec3 l\u00e0m ph\u1ee9c t\u1ea1p vi\u1ec7c truy xu\u1ea5t ngu\u1ed3n g\u1ed1c. B\u1ed1 tr\u00ed tinh g\u1ecdn nh\u1eb1m m\u1ee5c \u0111\u00edch r\u00fat ng\u1eafn c\u00e1c tuy\u1ebfn \u0111\u01b0\u1eddng n\u1ed9i b\u1ed9 n\u00e0y \u0111\u1ec3 v\u1eadt li\u1ec7u di chuy\u1ec3n \u00edt h\u01a1n v\u00e0 l\u01b0u th\u00f4ng tr\u1ef1c ti\u1ebfp h\u01a1n.<\/p>\n\n\n\n

H\u00e0ng t\u1ed3n kho<\/h4>\n\n\n\n

L\u00e3ng ph\u00ed h\u00e0ng t\u1ed3n kho bao g\u1ed3m nguy\u00ean li\u1ec7u th\u00f4, s\u1ea3n ph\u1ea9m d\u1edf dang v\u00e0 th\u00e0nh ph\u1ea9m d\u01b0 th\u1eeba so v\u1edbi nhu c\u1ea7u c\u1ea7n thi\u1ebft \u0111\u1ec3 duy tr\u00ec ho\u1ea1t \u0111\u1ed9ng \u1ed5n \u0111\u1ecbnh. Trong m\u1ed9t nh\u00e0 m\u00e1y l\u1eafp r\u00e1p c\u00e1p, c\u00e1c cu\u1ed9n linh ki\u1ec7n l\u1edbn v\u00e0 c\u00e1c \u0111\u01a1n \u0111\u1eb7t h\u00e0ng b\u00e1n th\u00e0nh ph\u1ea9m c\u00f3 th\u1ec3 n\u1eb1m gi\u1eefa c\u00e1c tr\u1ea1m b\u1ea5m \u0111\u1ea7u c\u00e1p, h\u00e0n v\u00e0 ki\u1ec3m tra trong nhi\u1ec1u ng\u00e0y. M\u1eb7c d\u00f9 h\u00e0ng t\u1ed3n kho c\u00f3 th\u1ec3 t\u1ea1o c\u1ea3m gi\u00e1c an to\u00e0n cho nh\u00e0 m\u00e1y, nh\u01b0ng n\u00f3 th\u01b0\u1eddng che gi\u1ea5u c\u00e1c v\u1ea5n \u0111\u1ec1 v\u1ec1 l\u1eadp k\u1ebf ho\u1ea1ch, d\u00f2ng ch\u1ea3y kh\u00f4ng \u0111\u1ed3ng \u0111\u1ec1u ho\u1eb7c ch\u1ea5t l\u01b0\u1ee3ng kh\u00f4ng \u1ed5n \u0111\u1ecbnh. M\u1ed9t trong nh\u1eefng v\u1ea5n \u0111\u1ec1 d\u1ec5 th\u1ea5y nh\u1ea5t l\u00e0... l\u1ee3i \u00edch c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> M\u1ee9c t\u1ed3n kho th\u1ea5p h\u01a1n k\u1ebft h\u1ee3p v\u1edbi kh\u1ea3 n\u0103ng \u0111\u00e1p \u1ee9ng t\u1ed1t h\u01a1n, ch\u1ee9 kh\u00f4ng ph\u1ea3i ch\u1ec9 ri\u00eang m\u1ee9c t\u1ed3n kho th\u1ea5p h\u01a1n.<\/p>\n\n\n\n

C\u1eed \u0111\u1ed9ng<\/h4>\n\n\n\n

L\u00e3ng ph\u00ed chuy\u1ec3n \u0111\u1ed9ng l\u00e0 nh\u1eefng chuy\u1ec3n \u0111\u1ed9ng kh\u00f4ng c\u1ea7n thi\u1ebft c\u1ee7a con ng\u01b0\u1eddi, ch\u1eb3ng h\u1ea1n nh\u01b0 \u0111i b\u1ed9, v\u1edbi tay, c\u00fai ng\u01b0\u1eddi ho\u1eb7c t\u00ecm ki\u1ebfm d\u1ee5ng c\u1ee5 v\u00e0 t\u00e0i li\u1ec7u. Trong m\u1ed9t nh\u00e0 m\u00e1y \u0111\u00f3ng g\u00f3i m\u1ef9 ph\u1ea9m, c\u00e1c c\u00f4ng nh\u00e2n li\u00ean t\u1ee5c \u0111i qua d\u00e2y chuy\u1ec1n \u0111\u1ec3 l\u1ea5y n\u1eafp, nh\u00e3n ho\u1eb7c phi\u1ebfu l\u00f4 h\u00e0ng c\u00f3 th\u1ec3 ch\u1ec9 m\u1ea5t v\u00e0i gi\u00e2y m\u1ed7i chu k\u1ef3, nh\u01b0ng qua h\u00e0ng ngh\u00ecn chu k\u1ef3, th\u1eddi gian \u0111\u00f3 s\u1ebd t\u00edch l\u0169y r\u1ea5t nhanh. L\u00e3ng ph\u00ed chuy\u1ec3n \u0111\u1ed9ng c\u0169ng \u1ea3nh h\u01b0\u1edfng \u0111\u1ebfn c\u00f4ng th\u00e1i h\u1ecdc v\u00e0 s\u1ef1 m\u1ec7t m\u1ecfi, cu\u1ed1i c\u00f9ng c\u00f3 th\u1ec3 \u1ea3nh h\u01b0\u1edfng \u0111\u1ebfn ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 an to\u00e0n. C\u00e1c c\u1ea3i ti\u1ebfn theo ph\u01b0\u01a1ng ph\u00e1p Lean \u1edf \u0111\u00e2y th\u01b0\u1eddng li\u00ean quan \u0111\u1ebfn thi\u1ebft k\u1ebf v\u1ecb tr\u00ed l\u00e0m vi\u1ec7c, l\u01b0u tr\u1eef t\u1ea1i \u0111i\u1ec3m s\u1eed d\u1ee5ng v\u00e0 ki\u1ec3m so\u00e1t tr\u1ef1c quan t\u1ed1t h\u01a1n.<\/p>\n\n\n\n

X\u1eed l\u00fd b\u1ed5 sung<\/h4>\n\n\n\n

X\u1eed l\u00fd th\u1eeba, hay c\u00f2n g\u1ecdi l\u00e0 x\u1eed l\u00fd qu\u00e1 m\u1ee9c, ngh\u0129a l\u00e0 th\u1ef1c hi\u1ec7n nhi\u1ec1u c\u00f4ng vi\u1ec7c h\u01a1n m\u1ee9c c\u1ea7n thi\u1ebft theo th\u00f4ng s\u1ed1 k\u1ef9 thu\u1eadt c\u1ee7a kh\u00e1ch h\u00e0ng ho\u1eb7c y\u00eau c\u1ea7u c\u1ee7a quy tr\u00ecnh. M\u1ed9t x\u01b0\u1edfng gia c\u00f4ng kim lo\u1ea1i t\u1ea5m c\u00f3 th\u1ec3 th\u1ef1c hi\u1ec7n c\u00e1c ki\u1ec3m tra d\u01b0 th\u1eeba, t\u1ea1o ra c\u00e1c b\u1ea3n ghi gi\u1ea5y tr\u00f9ng l\u1eb7p ho\u1eb7c \u0111\u00e1nh b\u00f3ng b\u1ec1 m\u1eb7t v\u01b0\u1ee3t qu\u00e1 dung sai ho\u00e0n thi\u1ec7n y\u00eau c\u1ea7u. Nh\u1eefng h\u00e0nh \u0111\u1ed9ng n\u00e0y s\u1eed d\u1ee5ng th\u1eddi gian lao \u0111\u1ed9ng v\u00e0 m\u00e1y m\u00f3c nh\u01b0ng kh\u00f4ng l\u00e0m t\u0103ng gi\u00e1 tr\u1ecb cho kh\u00e1ch h\u00e0ng. Trong nhi\u1ec1u nh\u00e0 m\u00e1y hi\u1ec7n \u0111\u1ea1i, quy tr\u00ecnh l\u00e0m vi\u1ec7c k\u1ef9 thu\u1eadt s\u1ed1 c\u00f3 th\u1ec3 gi\u00fap gi\u1ea3m thi\u1ec3u s\u1ef1 l\u00e3ng ph\u00ed n\u00e0y b\u1eb1ng c\u00e1ch chu\u1ea9n h\u00f3a vi\u1ec7c ph\u00ea duy\u1ec7t, thu th\u1eadp d\u1eef li\u1ec7u v\u00e0 ki\u1ec3m tra ch\u1ea5t l\u01b0\u1ee3ng c\u00f3 th\u1ec3 truy v\u1ebft trong m\u1ed9t h\u1ec7 th\u1ed1ng duy nh\u1ea5t.<\/p>\n\n\n\n

<\/span>\u00c1p d\u1ee5ng l\u00fd thuy\u1ebft Lean v\u00e0o th\u1ef1c ti\u1ec5n h\u00e0ng ng\u00e0y trong nh\u00e0 m\u00e1y.<\/span><\/h3>\n\n\n\n

L\u00fd do 5 nguy\u00ean t\u1eafc v\u00e0 8 lo\u1ea1i l\u00e3ng ph\u00ed l\u1ea1i quan tr\u1ecdng l\u00e0 v\u00ec ch\u00fang cung c\u1ea5p cho c\u00e1c nh\u00e0 l\u00e3nh \u0111\u1ea1o m\u1ed9t c\u00e1ch th\u1ef1c ti\u1ec5n \u0111\u1ec3 \u0111\u00e1nh gi\u00e1 b\u1ea5t k\u1ef3 quy tr\u00ecnh n\u00e0o, t\u1eeb vi\u1ec7c chuy\u1ec3n \u0111\u1ed5i thi\u1ebft b\u1ecb \u0111\u1ebfn ki\u1ec3m tra v\u00e0 b\u1ed5 sung v\u1eadt t\u01b0. N\u1ebfu b\u1ea1n mu\u1ed1n m\u1ed9t b\u00e0i ki\u1ec3m tra h\u1eefu \u00edch cho S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong>, H\u00e3y \u0111\u1eb7t hai c\u00e2u h\u1ecfi: B\u01b0\u1edbc n\u00e0y c\u00f3 t\u1ea1o ra gi\u00e1 tr\u1ecb cho kh\u00e1ch h\u00e0ng kh\u00f4ng? N\u1ebfu kh\u00f4ng, n\u00f3 th\u1ec3 hi\u1ec7n s\u1ef1 l\u00e3ng ph\u00ed n\u00e0o? Nguy\u00ean t\u1eafc \u0111\u01a1n gi\u1ea3n \u0111\u00f3 gi\u00fap c\u00e1c nh\u00f3m chuy\u1ec3n t\u1eeb \u0111\u00e0o t\u1ea1o tr\u1eebu t\u01b0\u1ee3ng sang c\u1ea3i ti\u1ebfn ho\u1ea1t \u0111\u1ed9ng th\u1ef1c t\u1ebf. \u0110\u00f3 c\u0169ng l\u00e0 l\u00fd do t\u1ea1i sao nh\u1eefng nh\u00f3m t\u1ed1t nh\u1ea5t V\u00ed d\u1ee5 v\u1ec1 s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Ch\u00fang th\u01b0\u1eddng nh\u1ecf, \u0111\u1eb7c tr\u01b0ng v\u00e0 l\u1eb7p \u0111i l\u1eb7p l\u1ea1i m\u1ed9t c\u00e1ch nh\u1ea5t qu\u00e1n tr\u00ean to\u00e0n b\u1ed9 c\u00e2y.<\/p>\n\n\n\n

<\/span>C\u00e1c c\u00f4ng c\u1ee5, ph\u01b0\u01a1ng ph\u00e1p v\u00e0 v\u00ed d\u1ee5 th\u1ef1c ti\u1ec5n trong s\u1ea3n xu\u1ea5t tinh g\u1ecdn.<\/span><\/h2>\n\n\n\n

N\u1ebfu b\u1ea1n \u0111ang h\u1ecdc S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong>, \u0110\u00e2y l\u00e0 ph\u1ea7n m\u00e0 kh\u00e1i ni\u1ec7m tr\u1edf n\u00ean thi\u1ebft th\u1ef1c. \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> S\u1ebd kh\u00f4ng th\u1ec3 ho\u00e0n ch\u1ec9nh n\u1ebfu thi\u1ebfu c\u00e1c c\u00f4ng c\u1ee5 m\u00e0 c\u00e1c nh\u00f3m s\u1eed d\u1ee5ng h\u00e0ng ng\u00e0y t\u1ea1i x\u01b0\u1edfng s\u1ea3n xu\u1ea5t \u0111\u1ec3 c\u1ea3i thi\u1ec7n quy tr\u00ecnh, ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 t\u00ednh nh\u1ea5t qu\u00e1n. Nh\u1eefng ph\u01b0\u01a1ng ph\u00e1p n\u00e0y \u0111\u01b0\u1ee3c ph\u00e1t tri\u1ec3n t\u1eeb... l\u1ecbch s\u1eed s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>, nh\u01b0ng ch\u00fang v\u1eabn r\u1ea5t ph\u00f9 h\u1ee3p trong c\u00e1c nh\u00e0 m\u00e1y hi\u1ec7n \u0111\u1ea1i v\u00ec ch\u00fang th\u1ec3 hi\u1ec7n \u0111\u01b0\u1ee3c nhi\u1ec1u kh\u00eda c\u1ea1nh kh\u00e1c nhau. Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Bi\u1ebfn th\u00e0nh nh\u1eefng h\u00e0nh \u0111\u1ed9ng c\u1ee5 th\u1ec3, c\u00f3 th\u1ec3 l\u1eb7p l\u1ea1i.<\/p>\n\n\n\n

<\/span>5S v\u00e0 Qu\u1ea3n l\u00fd tr\u1ef1c quan<\/span><\/h3>\n\n\n\n

5S<\/strong> 5S l\u00e0 vi\u1ebft t\u1eaft c\u1ee7a S\u1eafp x\u1ebfp (Sort), S\u1eafp \u0111\u1eb7t theo th\u1ee9 t\u1ef1 (Set in Order), L\u00e0m s\u1ea1ch (Shine), Ti\u00eau chu\u1ea9n h\u00f3a (Standardize) v\u00e0 Duy tr\u00ec (Sustain). \u0110\u00e2y th\u01b0\u1eddng l\u00e0 m\u1ed9t trong nh\u1eefng c\u00f4ng c\u1ee5 \u0111\u1ea7u ti\u00ean \u0111\u01b0\u1ee3c gi\u1edbi thi\u1ec7u v\u00ec n\u00f3 t\u1ea1o ra m\u1ed9t n\u01a1i l\u00e0m vi\u1ec7c c\u00f3 t\u1ed5 ch\u1ee9c h\u01a1n v\u00e0 gi\u00fap d\u1ec5 d\u00e0ng ph\u00e1t hi\u1ec7n c\u00e1c \u0111i\u1ec1u ki\u1ec7n b\u1ea5t th\u01b0\u1eddng. Trong nhi\u1ec1u nh\u00e0 m\u00e1y, 5S ho\u1ea1t \u0111\u1ed9ng hi\u1ec7u qu\u1ea3 nh\u1ea5t khi \u0111\u01b0\u1ee3c k\u1ebft h\u1ee3p v\u1edbi... qu\u1ea3n l\u00fd tr\u1ef1c quan<\/strong>, ch\u1eb3ng h\u1ea1n nh\u01b0 v\u1ea1ch k\u1ebb s\u00e0n, b\u1ea3ng hi\u1ec3n th\u1ecb tr\u1ea1ng th\u00e1i, th\u00f9ng ch\u1ee9a \u0111\u01b0\u1ee3c m\u00e3 h\u00f3a m\u00e0u, \u0111\u00e8n b\u00e1o tr\u1ea1ng th\u00e1i m\u00e1y m\u00f3c v\u00e0 b\u1ea3ng s\u1ea3n l\u01b0\u1ee3ng theo gi\u1edd.<\/p>\n\n\n\n

H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t gi\u00e1m s\u00e1t s\u1ea3n xu\u1ea5t t\u1ea1i m\u1ed9t... nh\u00e0 m\u00e1y may m\u1eb7c<\/strong> Qu\u1ea3n l\u00fd nhi\u1ec1u d\u00e2y chuy\u1ec1n may v\u1edbi vi\u1ec7c thay \u0111\u1ed5i ki\u1ec3u d\u00e1ng th\u01b0\u1eddng xuy\u00ean. B\u1eb1ng c\u00e1ch d\u00e1n nh\u00e3n d\u1ee5ng c\u1ee5, \u0111\u00e1nh d\u1ea5u khu v\u1ef1c t\u1eadp k\u1ebft v\u1eadt li\u1ec7u v\u00e0 s\u1eed d\u1ee5ng b\u1ea3ng tr\u1ef1c quan \u0111\u1ec3 hi\u1ec3n th\u1ecb s\u1ea3n l\u01b0\u1ee3ng h\u00e0ng gi\u1edd v\u00e0 s\u1ed1 l\u01b0\u1ee3ng l\u1ed7i, ng\u01b0\u1eddi v\u1eadn h\u00e0nh c\u00f3 th\u1ec3 x\u00e1c \u0111\u1ecbnh c\u00e1c m\u1eb7t h\u00e0ng b\u1ecb thi\u1ebfu ho\u1eb7c hi\u1ec7u su\u1ea5t kh\u00f4ng \u0111\u1ea1t m\u1ee5c ti\u00eau trong v\u00e0i ph\u00fat thay v\u00ec v\u00e0o cu\u1ed1i ca l\u00e0m vi\u1ec7c. T\u1ed1c \u0111\u1ed9 \u0111\u00f3 l\u00e0 m\u1ed9t trong nh\u1eefng l\u00fd do t\u1ea1i sao 5S th\u01b0\u1eddng \u0111\u01b0\u1ee3c li\u00ean k\u1ebft v\u1edbi vi\u1ec7c \u1ee9ng d\u1ee5ng s\u1edbm trong c\u00f4ng ngh\u1ec7. l\u1ee3i \u00edch c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>, \u0110\u1eb7c bi\u1ec7t l\u00e0 th\u1eddi gian t\u00ecm ki\u1ebfm ng\u1eafn h\u01a1n, khu v\u1ef1c l\u00e0m vi\u1ec7c an to\u00e0n h\u01a1n v\u00e0 k\u1ef7 lu\u1eadt d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t t\u1ed1t h\u01a1n.<\/p>\n\n\n\n

<\/span>Kaizen v\u00e0 C\u00f4ng vi\u1ec7c Ti\u00eau chu\u1ea9n h\u00f3a<\/span><\/h3>\n\n\n\n

Kaizen<\/strong> Kaizen ngh\u0129a l\u00e0 c\u1ea3i ti\u1ebfn li\u00ean t\u1ee5c th\u00f4ng qua nh\u1eefng thay \u0111\u1ed5i nh\u1ecf, thi\u1ebft th\u1ef1c. Thay v\u00ec ch\u1edd \u0111\u1ee3i m\u1ed9t d\u1ef1 \u00e1n \u0111\u1ea7u t\u01b0 l\u1edbn, c\u00e1c nh\u00f3m c\u1ea3i thi\u1ec7n th\u1eddi gian chu k\u1ef3, chuy\u1ec3n \u0111\u1ed9ng, chuy\u1ec3n giao ho\u1eb7c c\u00e1c b\u01b0\u1edbc thi\u1ebft l\u1eadp t\u1eebng v\u1ea5n \u0111\u1ec1 m\u1ed9t. Trong m\u00f4i tr\u01b0\u1eddng tinh g\u1ecdn, Kaizen th\u01b0\u1eddng d\u1ef1a tr\u00ean... c\u00f4ng vi\u1ec7c ti\u00eau chu\u1ea9n h\u00f3a<\/strong>, \u0111\u1ecbnh ngh\u0129a ph\u01b0\u01a1ng ph\u00e1p t\u1ed1t nh\u1ea5t hi\u1ec7n t\u1ea1i \u0111\u1ec3 ho\u00e0n th\u00e0nh m\u1ed9t nhi\u1ec7m v\u1ee5 m\u1ed9t c\u00e1ch an to\u00e0n, nh\u1ea5t qu\u00e1n v\u00e0 \u0111\u00fang th\u1eddi gian y\u00eau c\u1ea7u.<\/p>\n\n\n\n

H\u00e3y xem x\u00e9t m\u1ed9t nh\u00e0 m\u00e1y l\u1eafp r\u00e1p \u0111i\u1ec7n t\u1eed<\/strong> S\u1ea3n xu\u1ea5t c\u00e1c c\u1ee5m linh ki\u1ec7n in tr\u00ean bo m\u1ea1ch. M\u1ed9t ng\u01b0\u1eddi qu\u1ea3n l\u00fd d\u00e2y chuy\u1ec1n nh\u1eadn th\u1ea5y c\u00e1c c\u00f4ng nh\u00e2n th\u01b0\u1eddng xuy\u00ean ph\u1ea3i v\u1edbi tay qua c\u00e1c khay khi n\u1ea1p linh ki\u1ec7n, v\u00ec v\u1eady nh\u00f3m \u0111\u00e3 thay \u0111\u1ed5i b\u1ed1 c\u1ee5c tr\u1ea1m l\u00e0m vi\u1ec7c v\u00e0 c\u1eadp nh\u1eadt b\u1ea3ng h\u01b0\u1edbng d\u1eabn c\u00f4ng vi\u1ec7c ti\u00eau chu\u1ea9n. Ti\u1ebft ki\u1ec7m \u0111\u01b0\u1ee3c th\u1eadm ch\u00ed... 2 \u0111\u1ebfn 3 gi\u00e2y m\u1ed7i chu k\u1ef3<\/strong> Chi ph\u00ed c\u00f3 th\u1ec3 t\u0103ng nhanh ch\u00f3ng tr\u00ean h\u00e0ng ngh\u00ecn \u0111\u01a1n v\u1ecb m\u1ed7i ca l\u00e0m vi\u1ec7c, \u0111i\u1ec1u n\u00e0y khi\u1ebfn \u0111\u00e2y tr\u1edf th\u00e0nh m\u1ed9t trong nh\u1eefng l\u00fd do r\u00f5 r\u00e0ng nh\u1ea5t. V\u00ed d\u1ee5 v\u1ec1 s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Nh\u1eefng thay \u0111\u1ed5i nh\u1ecf mang l\u1ea1i l\u1ee3i \u00edch r\u00f5 r\u1ec7t v\u1ec1 s\u1ea3n l\u01b0\u1ee3ng.<\/p>\n\n\n\n

<\/span>Kanban, JIT v\u00e0 Heijunka<\/span><\/h3>\n\n\n\n

Kanban<\/strong> l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng t\u00edn hi\u1ec7u \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng \u0111\u1ec3 ki\u1ec3m so\u00e1t vi\u1ec7c b\u1ed5 sung h\u00e0ng h\u00f3a, trong khi S\u1ea3n xu\u1ea5t \u0111\u00fang th\u1eddi \u0111i\u1ec3m (Just-in-Time - JIT)<\/strong> M\u1ee5c ti\u00eau l\u00e0 ch\u1ec9 s\u1ea3n xu\u1ea5t nh\u1eefng g\u00ec c\u1ea7n thi\u1ebft, khi c\u1ea7n thi\u1ebft v\u00e0 v\u1edbi s\u1ed1 l\u01b0\u1ee3ng c\u1ea7n thi\u1ebft. Heijunka<\/strong>, Vi\u1ec7c c\u00e2n b\u1eb1ng s\u1ea3n xu\u1ea5t, hay c\u00f2n g\u1ecdi l\u00e0 \u1ed5n \u0111\u1ecbnh l\u1ecbch tr\u00ecnh, gi\u00fap c\u00e1c quy tr\u00ecnh \u1edf kh\u00e2u \u0111\u1ea7u v\u00e0 cu\u1ed1i chu\u1ed7i cung \u1ee9ng kh\u00f4ng ph\u1ea3i li\u00ean t\u1ee5c ph\u1ea3n \u1ee9ng v\u1edbi nh\u1eefng bi\u1ebfn \u0111\u1ed9ng l\u1edbn v\u1ec1 nhu c\u1ea7u. C\u00f9ng nhau, nh\u1eefng c\u00f4ng c\u1ee5 n\u00e0y h\u1ed7 tr\u1ee3 d\u00f2ng ch\u1ea3y tr\u01a1n tru h\u01a1n v\u00e0 gi\u1ea3m l\u01b0\u1ee3ng h\u00e0ng t\u1ed3n kho d\u01b0 th\u1eeba m\u00e0 kh\u00f4ng l\u00e0m m\u1ea5t ki\u1ec3m so\u00e1t ngu\u1ed3n cung nguy\u00ean v\u1eadt li\u1ec7u.<\/p>\n\n\n\n

H\u00e3y l\u1ea5y m\u1ed9t nh\u00e0 m\u00e1y \u0111\u00f3ng g\u00f3i th\u1ef1c ph\u1ea9m v\u00e0 \u0111\u1ed3 u\u1ed1ng<\/strong> \u0110\u00f3ng g\u00f3i c\u00e1c lo\u1ea1i n\u01b0\u1edbc s\u1ed1t \u0111\u00f3ng chai cho nhi\u1ec1u m\u00e3 s\u1ea3n ph\u1ea9m b\u00e1n l\u1ebb kh\u00e1c nhau. Thay v\u00ec \u0111\u01b0a c\u00e1c l\u00f4 h\u00e0ng l\u1edbn v\u00e0o d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t, nh\u00e0 m\u00e1y c\u00f3 th\u1ec3 s\u1eed d\u1ee5ng t\u00edn hi\u1ec7u Kanban cho v\u1eadt li\u1ec7u \u0111\u00f3ng g\u00f3i, b\u1ed5 sung JIT cho nh\u00e3n v\u00e0 n\u1eafp, v\u00e0 ph\u01b0\u01a1ng ph\u00e1p Heijunka \u0111\u1ec3 c\u00e2n b\u1eb1ng t\u1ef7 l\u1ec7 c\u00e1c bi\u1ebfn th\u1ec3 s\u1ea3n ph\u1ea9m h\u00e0ng ng\u00e0y. C\u00e1ch ti\u1ebfp c\u1eadn n\u00e0y \u0111\u1eb7c bi\u1ec7t h\u1eefu \u00edch khi th\u1eddi h\u1ea1n s\u1eed d\u1ee5ng l\u00e0 y\u1ebfu t\u1ed1 quan tr\u1ecdng, b\u1edfi v\u00ec quy tr\u00ecnh s\u1ea3n xu\u1ea5t tinh g\u1ecdn kh\u00f4ng ch\u1ec9 \u0111\u01a1n thu\u1ea7n l\u00e0 t\u1ed1c \u0111\u1ed9; n\u00f3 c\u00f2n gi\u00fap gi\u1ea3m h\u00e0ng t\u1ed3n kho c\u0169, thao t\u00e1c kh\u00f4ng c\u1ea7n thi\u1ebft v\u00e0 kh\u00f4ng gian l\u01b0u tr\u1eef.<\/p>\n\n\n\n

<\/span>L\u1eadp b\u1ea3n \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb<\/span><\/h3>\n\n\n\n

L\u1eadp b\u1ea3n \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb<\/strong> C\u00f4ng c\u1ee5 n\u00e0y gi\u00fap c\u00e1c nh\u00f3m theo d\u00f5i to\u00e0n b\u1ed9 qu\u00e1 tr\u00ecnh v\u1eadn chuy\u1ec3n v\u1eadt li\u1ec7u v\u00e0 th\u00f4ng tin t\u1eeb khi \u0111\u1eb7t h\u00e0ng \u0111\u1ebfn khi giao h\u00e0ng. N\u00f3 cho th\u1ea5y nh\u1eefng b\u01b0\u1edbc n\u00e0o t\u1ea1o ra gi\u00e1 tr\u1ecb, n\u01a1i n\u00e0o x\u1ea3y ra s\u1ef1 ch\u1eadm tr\u1ec5, c\u00e1ch th\u1ee9c t\u00edch l\u0169y h\u00e0ng t\u1ed3n kho v\u00e0 n\u01a1i n\u00e0o vi\u1ec7c chuy\u1ec3n giao d\u1eef li\u1ec7u l\u00e0m ch\u1eadm qu\u00e1 tr\u00ecnh ra quy\u1ebft \u0111\u1ecbnh. \u0110i\u1ec1u n\u00e0y l\u00e0m cho n\u00f3 tr\u1edf th\u00e0nh m\u1ed9t trong nh\u1eefng ph\u01b0\u01a1ng ph\u00e1p h\u1eefu \u00edch nh\u1ea5t \u0111\u1ec3 k\u1ebft n\u1ed1i ho\u1ea1t \u0111\u1ed9ng s\u1ea3n xu\u1ea5t v\u1edbi l\u1eadp k\u1ebf ho\u1ea1ch, mua h\u00e0ng, ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 h\u1eadu c\u1ea7n.<\/p>\n\n\n\n

V\u00ed d\u1ee5, m\u1ed9t nh\u00e0 s\u1ea3n xu\u1ea5t linh ki\u1ec7n thi\u1ebft b\u1ecb y t\u1ebf<\/strong> Vi\u1ec7c n\u00e0y c\u00f3 th\u1ec3 l\u1eadp b\u1ea3n \u0111\u1ed3 quy tr\u00ecnh t\u1eeb kh\u00e2u xu\u1ea5t nguy\u00ean li\u1ec7u th\u00f4 \u0111\u1ebfn kh\u00e2u ki\u1ec3m tra v\u00e0 \u0111\u00f3ng g\u00f3i cu\u1ed1i c\u00f9ng. Nh\u00f3m nghi\u00ean c\u1ee9u c\u00f3 th\u1ec3 ph\u00e1t hi\u1ec7n ra r\u1eb1ng th\u1eddi gian x\u1eed l\u00fd th\u1ef1c t\u1ebf ch\u1ec9 m\u1ea5t v\u00e0i gi\u1edd, trong khi t\u1ed5ng th\u1eddi gian th\u1ef1c hi\u1ec7n k\u00e9o d\u00e0i \u0111\u1ebfn v\u00e0i ng\u00e0y do th\u1eddi gian ch\u1edd \u0111\u1ee3i gi\u1eefa c\u00e1c c\u00f4ng \u0111o\u1ea1n \u0111\u00fac khu\u00f4n, c\u1eaft g\u1ecdt, ki\u1ec3m tra v\u00e0 xem x\u00e9t t\u00e0i li\u1ec7u. Ch\u00ednh s\u1ef1 minh b\u1ea1ch \u0111\u00f3 l\u00e0 l\u00fd do t\u1ea1i sao vi\u1ec7c l\u1eadp b\u1ea3n \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb v\u1eabn l\u00e0 y\u1ebfu t\u1ed1 c\u1ed1t l\u00f5i \u0111\u1ed1i v\u1edbi c\u1ea3 hai ph\u01b0\u01a1ng ph\u00e1p. Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> v\u00e0 l\u1eadp k\u1ebf ho\u1ea1ch c\u1ea3i ti\u1ebfn th\u1ef1c ti\u1ec5n.<\/p>\n\n\n\n

<\/span>Poka-Yoke<\/span><\/h3>\n\n\n\n

Poka-yoke<\/strong> \u0110i\u1ec1u n\u00e0y c\u00f3 ngh\u0129a l\u00e0 thi\u1ebft l\u1eadp m\u1ed9t quy tr\u00ecnh ch\u1ed1ng sai s\u00f3t \u0111\u1ec3 c\u00e1c l\u1ed7i \u0111\u01b0\u1ee3c ng\u0103n ng\u1eeba ho\u1eb7c ph\u00e1t hi\u1ec7n ngay l\u1eadp t\u1ee9c. N\u00f3 \u0111\u1eb7c bi\u1ec7t c\u00f3 gi\u00e1 tr\u1ecb trong c\u00e1c ho\u1ea1t \u0111\u1ed9ng m\u00e0 vi\u1ec7c l\u1eafp r\u00e1p th\u1ee7 c\u00f4ng, s\u1ef1 kh\u00e1c bi\u1ec7t v\u1ec1 linh ki\u1ec7n ho\u1eb7c c\u00e1c nhi\u1ec7m v\u1ee5 l\u1eb7p \u0111i l\u1eb7p l\u1ea1i t\u1ea1o ra c\u01a1 h\u1ed9i cho vi\u1ec7c s\u1eed d\u1ee5ng sai linh ki\u1ec7n, b\u1ecf s\u00f3t c\u00e1c b\u01b0\u1edbc ho\u1eb7c l\u1eafp \u0111\u1eb7t ng\u01b0\u1ee3c h\u01b0\u1edbng. C\u00e1c thi\u1ebft b\u1ecb poka-yoke t\u1ed1t th\u01b0\u1eddng \u0111\u01a1n gi\u1ea3n, chi ph\u00ed th\u1ea5p v\u00e0 \u0111\u01b0\u1ee3c t\u00edch h\u1ee3p v\u00e0o quy tr\u00ecnh thay v\u00ec d\u1ef1a v\u00e0o b\u1ed9 nh\u1edb ho\u1eb7c ki\u1ec3m tra b\u1ed5 sung.<\/p>\n\n\n\n

H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t ng\u01b0\u1eddi v\u1eadn h\u00e0nh trong m\u1ed9t nh\u00e0 m\u00e1y s\u1ea3n xu\u1ea5t ph\u1ee5 ki\u1ec7n \u0111i\u1ec7n t\u1eed ti\u00eau d\u00f9ng<\/strong> Vi\u1ec7c l\u1eafp r\u00e1p v\u1ecf b\u1ed9 s\u1ea1c v\u1edbi c\u00e1c linh ki\u1ec7n b\u00ean tr\u00e1i v\u00e0 b\u00ean ph\u1ea3i c\u00f3 h\u00ecnh d\u00e1ng t\u01b0\u01a1ng t\u1ef1 nhau. M\u1ed9t d\u1ee5ng c\u1ee5 \u0111\u01b0\u1ee3c thi\u1ebft k\u1ebf sao cho linh ki\u1ec7n sai kh\u00f4ng th\u1ec3 l\u1eafp v\u1eeba v\u00e0o v\u1ecb tr\u00ed l\u1eafp r\u00e1p, gi\u00fap ng\u0103n ng\u1eeba l\u1ed7i l\u1eafp r\u00e1p tr\u01b0\u1edbc khi ch\u00fang x\u1ea3y ra. T\u1ea1i nhi\u1ec1u nh\u00e0 m\u00e1y, ph\u01b0\u01a1ng ph\u00e1p n\u00e0y gi\u00fap c\u1ea3i thi\u1ec7n t\u1ef7 l\u1ec7 s\u1ea3n ph\u1ea9m \u0111\u1ea1t ch\u1ea5t l\u01b0\u1ee3ng ngay t\u1eeb l\u1ea7n \u0111\u1ea7u v\u00e0 gi\u1ea3m thi\u1ec3u vi\u1ec7c l\u00e0m l\u1ea1i, tr\u1edf th\u00e0nh m\u1ed9t trong nh\u1eefng v\u00ed d\u1ee5 tr\u1ef1c ti\u1ebfp nh\u1ea5t v\u1ec1 c\u00e1ch th\u1ee9c s\u1ea3n xu\u1ea5t tinh g\u1ecdn h\u1ed7 tr\u1ee3 ch\u1ea5t l\u01b0\u1ee3ng ngay t\u1eeb ngu\u1ed3n.<\/p>\n\n\n\n

<\/span>Khi nh\u1eefng c\u00f4ng c\u1ee5 n\u00e0y ph\u00e1t huy t\u00e1c d\u1ee5ng nh\u1ea5t<\/span><\/h3>\n\n\n\n

M\u1ed7i ph\u01b0\u01a1ng ph\u00e1p ph\u1ee5c v\u1ee5 m\u1ed9t m\u1ee5c \u0111\u00edch kh\u00e1c nhau, nh\u01b0ng ch\u00fang ho\u1ea1t \u0111\u1ed9ng hi\u1ec7u qu\u1ea3 nh\u1ea5t khi \u0111\u01b0\u1ee3c k\u1ebft n\u1ed1i v\u1edbi nhau th\u00e0nh m\u1ed9t h\u1ec7 th\u1ed1ng ch\u1ee9 kh\u00f4ng ph\u1ea3i l\u00e0 c\u00e1c d\u1ef1 \u00e1n ri\u00eang l\u1ebb. 5S v\u00e0 qu\u1ea3n l\u00fd tr\u1ef1c quan gi\u00fap l\u00e0m r\u00f5 \u0111i\u1ec1u ki\u1ec7n, c\u00f4ng vi\u1ec7c ti\u00eau chu\u1ea9n h\u00f3a v\u00e0 Kaizen gi\u00fap \u1ed5n \u0111\u1ecbnh v\u00e0 c\u1ea3i thi\u1ec7n nhi\u1ec7m v\u1ee5, Kanban v\u00e0 JIT ki\u1ec3m so\u00e1t lu\u1ed3ng c\u00f4ng vi\u1ec7c, Heijunka gi\u00fap \u0111i\u1ec1u ch\u1ec9nh nhu c\u1ea7u, l\u1eadp b\u1ea3n \u0111\u1ed3 chu\u1ed7i gi\u00e1 tr\u1ecb cho th\u1ea5y c\u1ea7n t\u1eadp trung v\u00e0o \u0111\u00e2u, v\u00e0 Poka-yoke b\u1ea3o v\u1ec7 ch\u1ea5t l\u01b0\u1ee3ng trong qu\u00e1 tr\u00ecnh th\u1ef1c hi\u1ec7n. \u0110\u00f3 l\u00e0 m\u1ed9t b\u00e0i h\u1ecdc quan tr\u1ecdng cho b\u1ea5t k\u1ef3 ai \u0111ang nghi\u00ean c\u1ee9u v\u1ec1... \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>Lean kh\u00f4ng ph\u1ea3i l\u00e0 m\u1ed9t c\u00f4ng c\u1ee5 \u0111\u01a1n l\u1ebb, m\u00e0 l\u00e0 m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p c\u00f3 c\u1ea5u tr\u00fac \u0111\u1ec3 qu\u1ea3n l\u00fd c\u00e1c ho\u1ea1t \u0111\u1ed9ng h\u00e0ng ng\u00e0y c\u1ee7a nh\u00e0 m\u00e1y.<\/p>\n\n\n\n

\"H\u00ecnh<\/figure>\n\n\n\n

Tr\u00ean th\u1ef1c t\u1ebf, c\u00e1c nh\u00e0 l\u00e3nh \u0111\u1ea1o nh\u00e0 m\u00e1y kh\u00f4ng c\u1ea7n ph\u1ea3i \u00e1p d\u1ee5ng m\u1ecdi ph\u01b0\u01a1ng ph\u00e1p c\u00f9ng m\u1ed9t l\u00fac. nh\u00e0 m\u00e1y \u0111\u00f3ng g\u00f3i nh\u1ef1a<\/strong> c\u00f3 th\u1ec3 b\u1eaft \u0111\u1ea7u b\u1eb1ng c\u00e1c bi\u1ec7n ph\u00e1p ki\u1ec3m so\u00e1t tr\u1ef1c quan v\u00e0 quy tr\u00ecnh l\u00e0m vi\u1ec7c ti\u00eau chu\u1ea9n h\u00f3a tr\u00ean m\u1ed9t d\u00e2y chuy\u1ec1n, trong khi m\u1ed9t ho\u1ea1t \u0111\u1ed9ng l\u00e0m b\u00e1nh<\/strong> C\u00f3 th\u1ec3 \u0111\u1ea1t \u0111\u01b0\u1ee3c k\u1ebft qu\u1ea3 nhanh h\u01a1n t\u1eeb Kanban v\u00e0 Heijunka v\u00ec \u0111\u1ed9 t\u01b0\u01a1i ngon c\u1ee7a s\u1ea3n ph\u1ea9m v\u00e0 l\u1ecbch tr\u00ecnh h\u00e0ng ng\u00e0y quan tr\u1ecdng h\u01a1n. L\u1ef1a ch\u1ecdn \u0111\u00fang \u0111\u1eafn ph\u1ee5 thu\u1ed9c v\u00e0o lo\u1ea1i quy tr\u00ecnh, h\u1ed7n h\u1ee3p s\u1ea3n ph\u1ea9m v\u00e0 nh\u1ecbp \u0111\u1ed9 ho\u1ea1t \u0111\u1ed9ng, nh\u01b0ng t\u1ea5t c\u1ea3 c\u00e1c ph\u01b0\u01a1ng ph\u00e1p n\u00e0y \u0111\u1ec1u h\u1ed7 tr\u1ee3 c\u00f9ng m\u1ed9t m\u1ee5c ti\u00eau: chuy\u1ec3n \u0111\u1ed5i S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong> T\u1eeb l\u00fd thuy\u1ebft \u0111\u1ebfn h\u00e0nh \u0111\u1ed9ng c\u00f3 k\u1ef7 lu\u1eadt v\u00e0 c\u00f3 th\u1ec3 \u0111o l\u01b0\u1eddng \u0111\u01b0\u1ee3c t\u1ea1i nh\u00e0 m\u00e1y.<\/p>\n\n\n\n

<\/span>L\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 b\u1eaft \u0111\u1ea7u \u00e1p d\u1ee5ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn trong m\u1ed9t nh\u00e0 m\u00e1y th\u1ef1c t\u1ebf?<\/span><\/h2>\n\n\n\n

\u00c1p d\u1ee5ng ph\u01b0\u01a1ng ph\u00e1p Lean trong m\u1ed9t nh\u00e0 m\u00e1y th\u1ef1c t\u1ebf kh\u00f4ng ch\u1ec9 \u0111\u01a1n thu\u1ea7n l\u00e0 kh\u1edfi \u0111\u1ed9ng m\u1ed9t ch\u01b0\u01a1ng tr\u00ecnh l\u1edbn, m\u00e0 quan tr\u1ecdng h\u01a1n l\u00e0 x\u00e2y d\u1ef1ng m\u1ed9t th\u00f3i quen v\u1eadn h\u00e0nh c\u00f3 th\u1ec3 l\u1eb7p l\u1ea1i. N\u1ebfu b\u1ea1n v\u1eabn c\u00f2n th\u1eafc m\u1eafc... S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/a><\/strong>, C\u00e2u tr\u1ea3 l\u1eddi th\u1ef1c ti\u1ec5n t\u1ea1i x\u01b0\u1edfng s\u1ea3n xu\u1ea5t r\u1ea5t \u0111\u01a1n gi\u1ea3n: \u0111\u00f3 l\u00e0 m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p c\u00f3 k\u1ef7 lu\u1eadt \u0111\u1ec3 lo\u1ea1i b\u1ecf nh\u1eefng c\u00f4ng vi\u1ec7c kh\u00f4ng t\u1ea1o ra gi\u00e1 tr\u1ecb, \u1ed5n \u0111\u1ecbnh quy tr\u00ecnh s\u1ea3n xu\u1ea5t v\u00e0 gi\u00fap c\u00e1c nh\u00f3m gi\u1ea3i quy\u1ebft v\u1ea5n \u0111\u1ec1 h\u00e0ng ng\u00e0y. C\u00e1ch tri\u1ec3n khai t\u1ed1t nh\u1ea5t b\u1eaft \u0111\u1ea7u t\u1eeb quy m\u00f4 nh\u1ecf, s\u1eed d\u1ee5ng c\u00e1c ch\u1ec9 s\u1ed1 r\u00f5 r\u00e0ng v\u00e0 trao cho c\u00e1c gi\u00e1m s\u00e1t vi\u00ean tuy\u1ebfn \u0111\u1ea7u m\u1ed9t vai tr\u00f2 c\u1ee5 th\u1ec3 trong vi\u1ec7c c\u1ea3i ti\u1ebfn. C\u00e1ch ti\u1ebfp c\u1eadn \u0111\u00f3 hi\u1ec7u qu\u1ea3 h\u01a1n so v\u1edbi vi\u1ec7c c\u1ed1 g\u1eafng thi\u1ebft k\u1ebf l\u1ea1i to\u00e0n b\u1ed9 nh\u00e0 m\u00e1y c\u00f9ng m\u1ed9t l\u00fac.<\/p>\n\n\n\n

<\/span>H\u00e3y \u0111\u00e1nh gi\u00e1 t\u00ecnh tr\u1ea1ng hi\u1ec7n t\u1ea1i tr\u01b0\u1edbc khi thay \u0111\u1ed5i b\u1ea5t c\u1ee9 \u0111i\u1ec1u g\u00ec.<\/span><\/h3>\n\n\n\n

H\u00e3y b\u1eaft \u0111\u1ea7u b\u1eb1ng vi\u1ec7c quan s\u00e1t tr\u1ef1c ti\u1ebfp c\u00e1ch c\u00f4ng vi\u1ec7c th\u1ef1c s\u1ef1 di\u1ec5n ra trong m\u1ed9t quy tr\u00ecnh, ch\u1ee9 kh\u00f4ng ph\u1ea3i theo c\u00e1ch n\u00f3 \u0111\u01b0\u1ee3c m\u00f4 t\u1ea3 trong quy tr\u00ecnh v\u1eadn h\u00e0nh ti\u00eau chu\u1ea9n (SOP). \u0110i d\u1ecdc theo d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t, th\u1ef1c hi\u1ec7n m\u1ed9t \u0111\u01a1n \u0111\u1eb7t h\u00e0ng t\u1eeb \u0111\u1ea7u \u0111\u1ebfn cu\u1ed1i v\u00e0 ghi l\u1ea1i th\u1eddi gian ch\u1edd \u0111\u1ee3i, s\u1ef1 di chuy\u1ec3n, c\u00e1c v\u00f2ng l\u1eb7p l\u00e0m l\u1ea1i, vi\u1ec7c chuy\u1ec3n giao c\u00f4ng vi\u1ec7c v\u00e0 s\u1ef1 ch\u1eadm tr\u1ec5 th\u00f4ng tin. \u1ede nhi\u1ec1u nh\u00e0 m\u00e1y, b\u00e0i t\u1eadp \u0111\u1ea7u ti\u00ean n\u00e0y cho th\u1ea5y kho\u1ea3ng c\u00e1ch gi\u1eefa... \u0110\u1ecbnh ngh\u0129a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> V\u00e0 th\u1ef1c ti\u1ec5n h\u00e0ng ng\u00e0y kh\u00f4ng ph\u1ea3i l\u00e0 n\u1ed7 l\u1ef1c, m\u00e0 l\u00e0 kh\u1ea3 n\u0103ng quan s\u00e1t. M\u1ed9t b\u1ea3n \u0111\u1ed3 tr\u1ea1ng th\u00e1i hi\u1ec7n t\u1ea1i \u0111\u01a1n gi\u1ea3n th\u01b0\u1eddng cho th\u1ea5y s\u1ea3n l\u01b0\u1ee3ng b\u1ecb m\u1ea5t \u1edf \u0111\u00e2u r\u1ea5t l\u00e2u tr\u01b0\u1edbc khi m\u00e1y m\u00f3c \u0111\u1ea1t c\u00f4ng su\u1ea5t t\u1ed1i \u0111a.<\/p>\n\n\n\n

H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t t\u1ea1i m\u1ed9t nh\u00e0 m\u00e1y l\u1eafp r\u00e1p \u0111i\u1ec7n t\u1eed theo d\u00f5i m\u1ed9t l\u00f4 linh ki\u1ec7n PCB t\u1eeb kh\u00e2u \u0111\u00f3ng g\u00f3i \u0111\u1ebfn ki\u1ec3m tra v\u00e0 \u0111\u00f3ng g\u00f3i cu\u1ed1i c\u00f9ng. Nh\u00f3m c\u00f3 th\u1ec3 ph\u00e1t hi\u1ec7n ra r\u1eb1ng c\u00f4ng \u0111o\u1ea1n l\u1eafp r\u00e1p ch\u1ec9 m\u1ea5t 18 ph\u00fat thao t\u00e1c tr\u1ef1c ti\u1ebfp, nh\u01b0ng l\u00f4 h\u00e0ng ph\u1ea3i ch\u1edd h\u01a1n 6 ti\u1ebfng gi\u1eefa giai \u0111o\u1ea1n ki\u1ec3m tra v\u00e0 \u0111\u00f3ng g\u00f3i cu\u1ed1i c\u00f9ng v\u00ec k\u1ebft qu\u1ea3 ki\u1ec3m tra \u0111\u01b0\u1ee3c ghi nh\u1eadn mu\u1ed9n v\u00e0 c\u00e1c khay linh ki\u1ec7n ch\u1ea5t \u0111\u1ed1ng g\u1ea7n m\u1ed9t tr\u1ea1m l\u00e0m vi\u1ec7c. Th\u00f4ng tin n\u00e0y cung c\u1ea5p cho nh\u00e0 m\u00e1y m\u1ed9t \u0111i\u1ec3m kh\u1edfi \u0111\u1ea7u th\u1ef1c t\u1ebf. N\u00f3 c\u0169ng gi\u00fap c\u00e1c nh\u00e0 l\u00e3nh \u0111\u1ea1o k\u1ebft n\u1ed1i... Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> nh\u01b0 lu\u1ed3ng c\u00f4ng vi\u1ec7c, l\u1ef1c k\u00e9o v\u00e0 gi\u1ea3m thi\u1ec3u l\u00e3ng ph\u00ed, \u00e1p d\u1ee5ng v\u00e0o h\u00e0nh vi s\u1ea3n xu\u1ea5t th\u1ef1c t\u1ebf.<\/p>\n\n\n\n

<\/span>Ch\u1ecdn m\u1ed9t quy tr\u00ecnh th\u00ed \u0111i\u1ec3m v\u1edbi c\u00e1c gi\u1edbi h\u1ea1n r\u00f5 r\u00e0ng.<\/span><\/h3>\n\n\n\n

N\u1ed7 l\u1ef1c \u00e1p d\u1ee5ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn \u0111\u1ea7u ti\u00ean c\u1ee7a b\u1ea1n n\u00ean t\u1eadp trung v\u00e0o m\u1ed9t d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t, m\u1ed9t d\u00f2ng s\u1ea3n ph\u1ea9m ho\u1eb7c m\u1ed9t quy tr\u00ecnh l\u00e0m vi\u1ec7c l\u1eb7p \u0111i l\u1eb7p l\u1ea1i quan tr\u1ecdng nh\u01b0ng v\u1eabn c\u00f3 th\u1ec3 qu\u1ea3n l\u00fd \u0111\u01b0\u1ee3c. C\u00e1c khu v\u1ef1c th\u00ed \u0111i\u1ec3m t\u1ed1t th\u01b0\u1eddng c\u00f3 nhu c\u1ea7u \u1ed5n \u0111\u1ecbnh, s\u1ea3n l\u01b0\u1ee3ng c\u00f3 th\u1ec3 \u0111o l\u01b0\u1eddng \u0111\u01b0\u1ee3c v\u00e0 ng\u01b0\u1eddi gi\u00e1m s\u00e1t \u0111\u01b0\u1ee3c c\u00f4ng nh\u00e2n t\u00f4n tr\u1ecdng. Tr\u00e1nh ch\u1ecdn quy tr\u00ecnh h\u1ed7n lo\u1ea1n nh\u1ea5t trong nh\u00e0 m\u00e1y, v\u00ec ng\u01b0\u1eddi m\u1edbi b\u1eaft \u0111\u1ea7u c\u1ea7n m\u1ed9t m\u00f4i tr\u01b0\u1eddng h\u1ecdc t\u1eadp n\u01a1i c\u00e1c nguy\u00ean nh\u00e2n v\u00e0 k\u1ebft qu\u1ea3 \u0111\u01b0\u1ee3c th\u1ec3 hi\u1ec7n r\u00f5 r\u00e0ng. Nh\u1eefng th\u00e0nh c\u00f4ng ban \u0111\u1ea7u r\u1ea5t quan tr\u1ecdng v\u00ec ch\u00fang \u0111\u1ecbnh h\u00ecnh c\u00e1ch m\u1ecdi ng\u01b0\u1eddi nh\u00ecn nh\u1eadn vi\u1ec7c \u00e1p d\u1ee5ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn.<\/p>\n\n\n\n

Nh\u00e0 m\u00e1y ch\u1ebf bi\u1ebfn th\u1ef1c ph\u1ea9m l\u00e0 m\u1ed9t v\u00ed d\u1ee5 \u0111i\u1ec3n h\u00ecnh. N\u1ebfu m\u1ed9t d\u00e2y chuy\u1ec1n \u0111\u00f3ng g\u00f3i n\u01b0\u1edbc s\u1ed1t \u0111\u00f3ng chai ho\u1ea1t \u0111\u1ed9ng ba ca v\u1edbi h\u1ed7n h\u1ee3p SKU nh\u1ea5t qu\u00e1n, d\u00e2y chuy\u1ec1n \u0111\u00f3 th\u01b0\u1eddng l\u00e0 m\u1ed9t d\u1ef1 \u00e1n th\u00ed \u0111i\u1ec3m t\u1ed1t h\u01a1n so v\u1edbi ph\u00f2ng pha tr\u1ed9n gia v\u1ecb, n\u01a1i c\u00f4ng th\u1ee9c v\u00e0 s\u1ef1 thay \u0111\u1ed5i c\u00f4ng th\u1ee9c theo t\u1eebng l\u00f4 s\u1ea3n ph\u1ea9m c\u00f3 ph\u1ea1m vi r\u1ed9ng h\u01a1n. M\u1ee5c ti\u00eau kh\u00f4ng ph\u1ea3i l\u00e0 ch\u1ee9ng minh m\u1ecdi th\u1ee9 \u0111\u1ec1u \u0111\u00fang. l\u1ee3i \u00edch c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Ngay l\u1eadp t\u1ee9c. M\u1ee5c ti\u00eau l\u00e0 t\u1ea1o ra m\u1ed9t m\u00f4 h\u00ecnh ho\u1ea1t \u0111\u1ed9ng duy nh\u1ea5t m\u00e0 c\u00e1c b\u1ed9 ph\u1eadn kh\u00e1c c\u00f3 th\u1ec3 xem x\u00e9t, \u0111\u1eb7t c\u00e2u h\u1ecfi v\u00e0 h\u1ecdc h\u1ecfi.<\/p>\n\n\n\n

<\/span>Hu\u1ea5n luy\u1ec7n \u0111\u1ed9i ng\u0169 tuy\u1ebfn \u0111\u1ea7u v\u1ec1 ph\u01b0\u01a1ng ph\u00e1p, kh\u00f4ng ch\u1ec9 l\u00e0 kh\u00e1i ni\u1ec7m.<\/span><\/h3>\n\n\n\n

Nhi\u1ec1u d\u1ef1 \u00e1n tri\u1ec3n khai Lean b\u1ecb \u0111\u00ecnh tr\u1ec7 v\u00ec vi\u1ec7c \u0111\u00e0o t\u1ea1o ch\u1ec9 d\u1eebng l\u1ea1i \u1edf c\u1ea5p qu\u1ea3n l\u00fd. C\u00e1c c\u00f4ng nh\u00e2n v\u1eadn h\u00e0nh, tr\u01b0\u1edfng d\u00e2y chuy\u1ec1n, k\u1ef9 thu\u1eadt vi\u00ean b\u1ea3o tr\u00ec v\u00e0 thanh tra ch\u1ea5t l\u01b0\u1ee3ng c\u1ea7n \u0111\u01b0\u1ee3c h\u01b0\u1edbng d\u1eabn th\u1ef1c h\u00e0nh v\u1ec1 c\u00e1ch ph\u00e1t hi\u1ec7n b\u1ea5t th\u01b0\u1eddng, b\u00e1o c\u00e1o v\u1ea5n \u0111\u1ec1 v\u00e0 tham gia v\u00e0o c\u00e1c c\u1ea3i ti\u1ebfn nh\u1ecf h\u00e0ng ng\u00e0y. Vi\u1ec7c \u0111\u00e0o t\u1ea1o n\u00ean bao g\u1ed3m c\u00e1c c\u00f4ng c\u1ee5 \u0111\u01a1n gi\u1ea3n nh\u01b0 quy tr\u00ecnh l\u00e0m vi\u1ec7c chu\u1ea9n, qu\u1ea3n l\u00fd tr\u1ef1c quan, 5S, ph\u00e2n t\u00edch nguy\u00ean nh\u00e2n g\u1ed1c r\u1ec5 v\u00e0 c\u00e1c quy tr\u00ecnh \u0111\u00e1nh gi\u00e1 ng\u1eafn h\u00e0ng ng\u00e0y. \u0110i\u1ec1u \u0111\u00f3 gi\u00fap... Nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> C\u00f3 th\u1ec3 \u00e1p d\u1ee5ng th\u1ef1c t\u1ebf thay v\u00ec ch\u1ec9 mang t\u00ednh l\u00fd thuy\u1ebft.<\/p>\n\n\n\n

H\u00e3y gi\u1eef cho vi\u1ec7c \u0111\u00e0o t\u1ea1o g\u1eafn li\u1ec1n v\u1edbi quy tr\u00ecnh th\u00ed \u0111i\u1ec3m. V\u00ed d\u1ee5, trong m\u1ed9t nh\u00e0 m\u00e1y may m\u1eb7c, ng\u01b0\u1eddi qu\u1ea3n l\u00fd d\u00e2y chuy\u1ec1n may c\u00f3 th\u1ec3 \u0111\u01b0\u1ee3c \u0111\u00e0o t\u1ea1o \u0111\u1ec3 theo d\u00f5i s\u1ea3n l\u01b0\u1ee3ng h\u00e0ng gi\u1edd so v\u1edbi m\u1ee5c ti\u00eau, x\u00e1c \u0111\u1ecbnh nh\u1eefng \u0111i\u1ec3m m\u00e0 quy tr\u00ecnh s\u1ea3n xu\u1ea5t b\u1ecb ch\u1eadm l\u1ea1i v\u00e0 ti\u1ebfn h\u00e0nh \u0111\u00e1nh gi\u00e1 cu\u1ed1i ca 10 ph\u00fat v\u1edbi c\u00e1c c\u00f4ng nh\u00e2n. \u0110i\u1ec1u n\u00e0y hi\u1ec7u qu\u1ea3 h\u01a1n so v\u1edbi vi\u1ec7c y\u00eau c\u1ea7u c\u00e1c nh\u00f3m ph\u1ea3i h\u1ecdc thu\u1ed9c l\u00f2ng to\u00e0n b\u1ed9 quy tr\u00ecnh. l\u1ecbch s\u1eed s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>, M\u1eb7c d\u00f9 l\u1ecbch s\u1eed \u0111\u00f3 r\u1ea5t quan tr\u1ecdng \u0111\u1ec3 hi\u1ec3u b\u1ed1i c\u1ea3nh. M\u1ecdi ng\u01b0\u1eddi \u00e1p d\u1ee5ng ph\u01b0\u01a1ng ph\u00e1p Lean nhanh h\u01a1n khi h\u1ecd th\u1ea5y c\u00e1ch th\u1ee9c n\u00f3 gi\u00fap h\u1ecd \u0111\u01b0a ra quy\u1ebft \u0111\u1ecbnh t\u1ed1t h\u01a1n trong qu\u00e1 tr\u00ecnh chuy\u1ec3n \u0111\u1ed5i.<\/p>\n\n\n\n

<\/span>Thi\u1ebft l\u1eadp c\u00e1c ch\u1ec9 s\u1ed1 c\u01a1 b\u1ea3n tr\u01b0\u1edbc khi th\u1ef1c hi\u1ec7n c\u1ea3i ti\u1ebfn.<\/span><\/h3>\n\n\n\n

Tr\u01b0\u1edbc khi th\u1ef1c hi\u1ec7n thay \u0111\u1ed5i, h\u00e3y x\u00e1c \u0111\u1ecbnh t\u1eeb 4 \u0111\u1ebfn 6 ch\u1ec9 s\u1ed1 c\u01a1 b\u1ea3n ph\u1ea3n \u00e1nh hi\u1ec7u su\u1ea5t, ch\u1ea5t l\u01b0\u1ee3ng v\u00e0 t\u00ednh \u1ed5n \u0111\u1ecbnh. C\u00e1c ch\u1ec9 s\u1ed1 ban \u0111\u1ea7u \u0111i\u1ec3n h\u00ecnh bao g\u1ed3m th\u1eddi gian chu k\u1ef3, th\u1eddi gian chuy\u1ec3n \u0111\u1ed5i, t\u1ef7 l\u1ec7 s\u1ea3n ph\u1ea9m \u0111\u1ea1t ch\u1ea5t l\u01b0\u1ee3ng ngay l\u1ea7n \u0111\u1ea7u, th\u1eddi gian ho\u00e0n th\u00e0nh \u0111\u00fang h\u1ea1n, l\u01b0\u1ee3ng h\u00e0ng t\u1ed3n kho \u0111ang s\u1ea3n xu\u1ea5t v\u00e0 th\u1eddi gian ng\u1eebng ho\u1ea1t \u0111\u1ed9ng ngo\u00e0i k\u1ebf ho\u1ea1ch. Theo c\u00e1c nghi\u00ean c\u1ee9u \u0111\u01b0\u1ee3c tr\u00edch d\u1eabn r\u1ed9ng r\u00e3i trong ng\u00e0nh, c\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t duy tr\u00ec c\u00e1c ch\u01b0\u01a1ng tr\u00ecnh c\u1ea3i ti\u1ebfn li\u00ean t\u1ee5c c\u00f3 c\u1ea5u tr\u00fac th\u01b0\u1eddng th\u1ea5y th\u1eddi gian s\u1ea3n xu\u1ea5t gi\u1ea3m. 20% \u0111\u1ebfn 50%<\/strong> v\u00e0 l\u1ee3i \u00edch v\u1ec1 n\u0103ng su\u1ea5t c\u1ee7a 10% \u0111\u1ebfn 30%<\/strong> Theo th\u1eddi gian, nh\u01b0ng nh\u1eefng k\u1ebft qu\u1ea3 \u0111\u00f3 ch\u1ec9 \u0111\u00e1ng tin c\u1eady n\u1ebfu \u0111i\u1ec3m xu\u1ea5t ph\u00e1t \u0111\u01b0\u1ee3c ghi ch\u00e9p l\u1ea1i. D\u1eef li\u1ec7u c\u01a1 s\u1edf gi\u00fap ph\u01b0\u01a1ng ph\u00e1p Lean b\u00e1m s\u00e1t v\u00e0o ho\u1ea1t \u0111\u1ed9ng th\u1ef1c t\u1ebf, ch\u1ee9 kh\u00f4ng ph\u1ea3i \u00fd ki\u1ebfn ch\u1ee7 quan.<\/p>\n\n\n\n

H\u00e3y s\u1eed d\u1ee5ng m\u1ed9t b\u1ea3ng \u0111i\u1ec1u khi\u1ec3n, m\u1ed9t m\u00e0n h\u00ecnh hi\u1ec3n th\u1ecb ho\u1eb7c m\u1ed9t b\u00e1o c\u00e1o ca l\u00e0m vi\u1ec7c m\u00e0 m\u1ecdi ng\u01b0\u1eddi \u0111\u1ec1u c\u00f3 th\u1ec3 d\u1ec5 d\u00e0ng \u0111\u1ecdc \u0111\u01b0\u1ee3c. V\u00ed d\u1ee5, trong m\u1ed9t nh\u00e0 m\u00e1y b\u00e1nh c\u00f4ng nghi\u1ec7p, nh\u00f3m th\u00ed \u0111i\u1ec3m c\u00f3 th\u1ec3 theo d\u00f5i th\u1eddi gian chuy\u1ec3n \u0111\u1ed5i l\u00f2 n\u01b0\u1edbng, th\u1eddi gian d\u1eebng d\u00e2y chuy\u1ec1n qu\u00e1 n\u0103m ph\u00fat, t\u1ef7 l\u1ec7 ph\u1ebf ph\u1ea9m v\u00e0 s\u1ed1 th\u00f9ng s\u1ea3n ph\u1ea9m \u0111\u00f3ng g\u00f3i m\u1ed7i gi\u1edd lao \u0111\u1ed9ng. Nh\u1eefng con s\u1ed1 \u0111\u00f3 gi\u00fap th\u1ea5y r\u00f5 s\u1ef1 c\u1ea3i ti\u1ebfn v\u00e0 ph\u00e2n bi\u1ec7t gi\u1eefa s\u1ef1 bi\u1ebfn \u0111\u1ed9ng th\u00f4ng th\u01b0\u1eddng v\u00e0 s\u1ef1 thay \u0111\u1ed5i quy tr\u00ecnh th\u1ef1c s\u1ef1. \u0110\u00e2y l\u00e0 n\u01a1i m\u00e0 c\u00e1c cu\u1ed9c th\u1ea3o lu\u1eadn tr\u1eebu t\u01b0\u1ee3ng v\u1ec1... V\u00ed d\u1ee5 v\u1ec1 s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Tr\u1edf n\u00ean c\u1ee5 th\u1ec3 \u0111\u1ed1i v\u1edbi \u0111\u1ed9i ng\u0169 nh\u00e0 m\u00e1y.<\/p>\n\n\n\n

<\/span>Chu\u1ea9n h\u00f3a nh\u1eefng g\u00ec hi\u1ec7u qu\u1ea3 \u0111\u1ec3 th\u00e0nh qu\u1ea3 kh\u00f4ng b\u1ecb phai nh\u1ea1t.<\/span><\/h3>\n\n\n\n

M\u1ed9t s\u1ef1 c\u1ea3i ti\u1ebfn th\u00e0nh c\u00f4ng ch\u1ec9 \u0111\u01b0\u1ee3c coi l\u00e0 ho\u00e0n ch\u1ec9nh khi ph\u01b0\u01a1ng ph\u00e1p m\u1edbi tr\u1edf th\u00e0nh c\u00e1ch l\u00e0m vi\u1ec7c ti\u00eau chu\u1ea9n. Sau khi nh\u00f3m th\u00ed \u0111i\u1ec3m gi\u1ea3m \u0111\u01b0\u1ee3c th\u1eddi gian ch\u1edd \u0111\u1ee3i, c\u1ea3i thi\u1ec7n qu\u00e1 tr\u00ecnh chuy\u1ec3n \u0111\u1ed5i ca l\u00e0m vi\u1ec7c ho\u1eb7c c\u00e2n b\u1eb1ng ho\u1ea1t \u0111\u1ed9ng c\u1ee7a m\u1ed9t tr\u1ea1m, h\u00e3y ghi l\u1ea1i tr\u00ecnh t\u1ef1 s\u1eeda \u0111\u1ed5i, m\u00f4 h\u00ecnh b\u1ed1 tr\u00ed nh\u00e2n s\u1ef1, \u0111i\u1ec3m ki\u1ec3m tra v\u00e0 quy t\u1eafc ph\u1ea3n h\u1ed3i. Sau \u0111\u00f3, \u0111\u00e0o t\u1ea1o m\u1ecdi ca l\u00e0m vi\u1ec7c v\u1ec1 ti\u00eau chu\u1ea9n \u0111\u00e3 \u0111\u01b0\u1ee3c c\u1eadp nh\u1eadt v\u00e0 x\u00e1c nh\u1eadn r\u1eb1ng c\u00e1c gi\u00e1m s\u00e1t vi\u00ean \u0111ang ki\u1ec3m tra vi\u1ec7c th\u1ef1c hi\u1ec7n m\u1ed9t c\u00e1ch nh\u1ea5t qu\u00e1n. N\u1ebfu thi\u1ebfu b\u01b0\u1edbc n\u00e0y, nhi\u1ec1u nh\u00e0 m\u00e1y s\u1ebd th\u1ea5y nh\u1eefng c\u1ea3i ti\u1ebfn bi\u1ebfn m\u1ea5t ch\u1ec9 trong v\u00e0i tu\u1ea7n.<\/p>\n\n\n\n

Vi\u1ec7c ti\u00eau chu\u1ea9n h\u00f3a c\u1ea7n mang t\u00ednh th\u1ef1c ti\u1ec5n, ch\u1ee9 kh\u00f4ng ph\u1ea3i quan li\u00eau. Trong m\u1ed9t nh\u00e0 m\u00e1y s\u1ea3n xu\u1ea5t linh ki\u1ec7n \u00f4 t\u00f4, n\u1ebfu m\u1ed9t nh\u00f3m gi\u1ea3m th\u1eddi gian thay khu\u00f4n t\u1eeb 70 ph\u00fat xu\u1ed1ng c\u00f2n 42 ph\u00fat b\u1eb1ng c\u00e1ch chu\u1ea9n b\u1ecb s\u1eb5n d\u1ee5ng c\u1ee5 v\u00e0 ph\u00e2n c\u00f4ng nhi\u1ec7m v\u1ee5 song song, th\u00ec tr\u00ecnh t\u1ef1 m\u1edbi n\u00e0y c\u1ea7n \u0111\u01b0\u1ee3c d\u00e1n t\u1ea1i m\u00e1y \u00e9p, \u0111\u01b0\u1ee3c t\u1ea5t c\u1ea3 c\u00e1c nh\u00f3m th\u1ef1c h\u00e0nh v\u00e0 \u0111\u01b0\u1ee3c xem x\u00e9t l\u1ea1i trong c\u00e1c cu\u1ed9c h\u1ecdp kh\u1edfi \u0111\u1ed9ng. \u0110\u00e2y l\u00e0 m\u1ed9t trong nh\u1eefng ph\u1ea7n b\u1ecb b\u1ecf qua nhi\u1ec1u nh\u1ea5t trong qu\u00e1 tr\u00ecnh tri\u1ec3n khai Lean. Nh\u00e0 m\u00e1y kh\u00f4ng c\u1ea3i thi\u1ec7n ch\u1ec9 v\u00ec m\u1ed9t nh\u00f3m t\u00ecm ra c\u00e1ch t\u1ed1t h\u01a1n; m\u00e0 c\u1ea3i thi\u1ec7n v\u00ec c\u00e1ch t\u1ed1t h\u01a1n \u0111\u00f3 tr\u1edf th\u00e0nh th\u00f3i quen.<\/p>\n\n\n\n

<\/span>X\u00e2y d\u1ef1ng nh\u1ecbp \u0111\u1ed9 c\u1ea3i ti\u1ebfn li\u00ean t\u1ee5c<\/span><\/h3>\n\n\n\n

Ph\u01b0\u01a1ng ph\u00e1p Lean tr\u1edf n\u00ean b\u1ec1n v\u1eefng khi vi\u1ec7c c\u1ea3i ti\u1ebfn \u0111\u01b0\u1ee3c l\u00ean k\u1ebf ho\u1ea1ch, xem x\u00e9t v\u00e0 d\u1eabn d\u1eaft \u1edf nhi\u1ec1u c\u1ea5p \u0111\u1ed9. H\u00e3y b\u1eaft \u0111\u1ea7u v\u1edbi c\u00e1c cu\u1ed9c h\u1ecdp nh\u00f3m h\u00e0ng ng\u00e0y, \u0111\u00e1nh gi\u00e1 h\u00e0ng tu\u1ea7n c\u1ee7a ng\u01b0\u1eddi gi\u00e1m s\u00e1t v\u00e0 ki\u1ec3m tra h\u00e0ng th\u00e1ng c\u1ee7a ban qu\u1ea3n l\u00fd v\u1ec1 c\u00e1c ch\u1ec9 s\u1ed1 th\u00ed \u0111i\u1ec3m v\u00e0 c\u00e1c h\u00e0nh \u0111\u1ed9ng \u0111ang ch\u1edd x\u1eed l\u00fd. Nh\u1eefng quy tr\u00ecnh n\u00e0y t\u1ea1o ra nh\u1ecbp \u0111i\u1ec7u \u0111\u1ec3 theo d\u00f5i, v\u00e0 \u0111\u00f3 l\u00e0 n\u01a1i t\u1ea1o n\u00ean s\u1ef1 b\u1ec1n v\u1eefng l\u00e2u d\u00e0i. l\u1ee3i \u00edch c\u1ee7a s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong> Th\u01b0\u1eddng xu\u1ea5t ph\u00e1t t\u1eeb... M\u1ee5c \u0111\u00edch kh\u00f4ng ph\u1ea3i l\u00e0 t\u1ed5 ch\u1ee9c nhi\u1ec1u cu\u1ed9c h\u1ecdp h\u01a1n, m\u00e0 l\u00e0 gi\u00fap vi\u1ec7c h\u1ecdc h\u1ecfi di\u1ec5n ra nhanh h\u01a1n v\u00e0 tr\u00e1ch nhi\u1ec7m gi\u1ea3i tr\u00ecnh r\u00f5 r\u00e0ng h\u01a1n.<\/p>\n\n\n\n

M\u1ed9t quy tr\u00ecnh \u0111\u01a1n gi\u1ea3n c\u00f3 th\u1ec3 bao g\u1ed3m cu\u1ed9c h\u1ecdp kh\u1edfi \u0111\u1ed9ng ca l\u00e0m vi\u1ec7c 10 ph\u00fat t\u1ea1i d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t, xem x\u00e9t h\u00e0ng tu\u1ea7n c\u00e1c b\u1ea5t th\u01b0\u1eddng v\u00e0 h\u00e0nh \u0111\u1ed9ng kh\u1eafc ph\u1ee5c, v\u00e0 xem x\u00e9t d\u1eef li\u1ec7u xu h\u01b0\u1edbng h\u00e0ng th\u00e1ng v\u1edbi ban l\u00e3nh \u0111\u1ea1o nh\u00e0 m\u00e1y. Theo th\u1eddi gian, nh\u1ecbp \u0111i\u1ec7u ho\u1ea1t \u0111\u1ed9ng n\u00e0y gi\u00fap c\u00e1c nh\u00f3m hi\u1ec3u r\u1eb1ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn kh\u00f4ng ph\u1ea3i l\u00e0 m\u1ed9t d\u1ef1 \u00e1n m\u1ed9t l\u1ea7n hay m\u1ed9t ch\u01b0\u01a1ng trong qu\u00e1 kh\u1ee9. l\u1ecbch s\u1eed s\u1ea3n xu\u1ea5t tinh g\u1ecdn<\/strong>. \u0110\u00e2y l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng qu\u1ea3n l\u00fd \u0111\u01b0\u1ee3c x\u00e2y d\u1ef1ng d\u1ef1a tr\u00ean s\u1ef1 l\u1eb7p l\u1ea1i, t\u00ednh minh b\u1ea1ch v\u00e0 s\u1ef1 tu\u00e2n th\u1ee7 k\u1ef7 lu\u1eadt. N\u1ebfu b\u1ea1n mu\u1ed1n b\u1eaft \u0111\u1ea7u \u00e1p d\u1ee5ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn m\u1ed9t c\u00e1ch hi\u1ec7u qu\u1ea3, h\u00e3y b\u1eaft \u0111\u1ea7u v\u1edbi m\u1ed9t quy tr\u00ecnh, m\u1ed9t nh\u00f3m v\u00e0 m\u1ed9t chu k\u1ef3 \u0111\u00e1nh gi\u00e1 m\u00e0 b\u1ea1n c\u00f3 th\u1ec3 duy tr\u00ec trong 90 ng\u00e0y ti\u1ebfp theo.<\/p>\n\n\n\n

<\/span>K\u1ebft lu\u1eadn: \u00c1p d\u1ee5ng c\u00e1c nguy\u00ean t\u1eafc s\u1ea3n xu\u1ea5t tinh g\u1ecdn v\u00e0o th\u1ef1c ti\u1ec5n h\u00e0ng ng\u00e0y v\u1edbi Jodoo<\/span><\/h2>\n\n\n\n

N\u1ebfu b\u1ea1n v\u1eabn c\u00f2n th\u1eafc m\u1eafc S\u1ea3n xu\u1ea5t tinh g\u1ecdn l\u00e0 g\u00ec?<\/strong>, C\u00e2u tr\u1ea3 l\u1eddi \u0111\u01a1n gi\u1ea3n nh\u1ea5t l\u00e0: \u0111\u00f3 l\u00e0 m\u1ed9t h\u1ec7 th\u1ed1ng qu\u1ea3n l\u00fd nh\u1eb1m mang l\u1ea1i nhi\u1ec1u gi\u00e1 tr\u1ecb h\u01a1n v\u1edbi \u00edt l\u00e3ng ph\u00ed h\u01a1n. Tr\u00ean th\u1ef1c t\u1ebf, \u0111i\u1ec1u \u0111\u00f3 c\u00f3 ngh\u0129a l\u00e0 th\u1eddi gian giao h\u00e0ng ng\u1eafn h\u01a1n, l\u01b0\u1ee3ng h\u00e0ng t\u1ed3n kho th\u1ea5p h\u01a1n, \u00edt l\u1ed7i h\u01a1n, th\u1eddi gian ho\u1ea1t \u0111\u1ed9ng c\u1ee7a thi\u1ebft b\u1ecb t\u1ed1t h\u01a1n v\u00e0 s\u1ea3n l\u01b0\u1ee3ng h\u00e0ng ng\u00e0y \u1ed5n \u0111\u1ecbnh h\u01a1n. \u0110\u1ed1i v\u1edbi c\u00e1c nh\u00e0 l\u00e3nh \u0111\u1ea1o nh\u00e0 m\u00e1y, l\u1ee3i \u00edch th\u1ef1c s\u1ef1 kh\u00f4ng ch\u1ec9 l\u00e0 gi\u1ea3m chi ph\u00ed, m\u00e0 c\u00f2n l\u00e0 ki\u1ec3m so\u00e1t t\u1ed1t h\u01a1n hi\u1ec7u su\u1ea5t s\u1ea3n xu\u1ea5t v\u00e0 ph\u1ea3n \u1ee9ng nhanh h\u01a1n khi c\u00f3 v\u1ea5n \u0111\u1ec1 ph\u00e1t sinh trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t.<\/p>\n\n\n\n

Th\u00e1ch th\u1ee9c n\u1eb1m \u1edf ch\u1ed7 ph\u01b0\u01a1ng ph\u00e1p Lean th\u1ea5t b\u1ea1i khi n\u00f3 ch\u1ec9 d\u1eebng l\u1ea1i \u1edf m\u1ed9t bu\u1ed5i h\u1ed9i th\u1ea3o \u0111\u01a1n l\u1ebb ho\u1eb7c m\u1ed9t d\u1ef1 \u00e1n Kaizen ri\u00eang bi\u1ec7t. N\u00f3 ch\u1ec9 hi\u1ec7u qu\u1ea3 khi c\u00e1c quy tr\u00ecnh h\u00e0ng ng\u00e0y \u0111\u01b0\u1ee3c chu\u1ea9n h\u00f3a, minh b\u1ea1ch v\u00e0 d\u1ec5 th\u1ef1c hi\u1ec7n tr\u00ean t\u1ea5t c\u1ea3 c\u00e1c ca l\u00e0m vi\u1ec7c, d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t v\u00e0 b\u1ed9 ph\u1eadn. H\u00e3y t\u01b0\u1edfng t\u01b0\u1ee3ng m\u1ed9t qu\u1ea3n l\u00fd s\u1ea3n xu\u1ea5t t\u1ea1i m\u1ed9t nh\u00e0 m\u00e1y ph\u1ee5 t\u00f9ng \u00f4 t\u00f4 c\u1ee1 trung b\u00ecnh thay th\u1ebf vi\u1ec7c ki\u1ec3m tra ch\u1ea5t l\u01b0\u1ee3ng b\u1eb1ng gi\u1ea5y b\u1eb1ng \u1ee9ng d\u1ee5ng Jodoo: c\u00e1c b\u00e1o c\u00e1o v\u1ec1 l\u1ed7i \u0111\u01b0\u1ee3c g\u1eedi t\u1eeb d\u00e2y chuy\u1ec1n, ng\u01b0\u1eddi gi\u00e1m s\u00e1t nh\u1eadn \u0111\u01b0\u1ee3c c\u1ea3nh b\u00e1o t\u1ee9c th\u00ec v\u00e0 c\u00e1c h\u00e0nh \u0111\u1ed9ng ti\u1ebfp theo kh\u00f4ng c\u00f2n b\u1ecb th\u1ea5t l\u1ea1c trong c\u00e1c th\u01b0 m\u1ee5c ho\u1eb7c b\u1ea3ng t\u00ednh n\u1eefa. S\u1ef1 minh b\u1ea1ch \u0111\u00f3 gi\u00fap bi\u1ebfn c\u00e1c nguy\u00ean t\u1eafc Lean th\u00e0nh k\u1ef7 lu\u1eadt v\u1eadn h\u00e0nh c\u00f3 th\u1ec3 l\u1eb7p l\u1ea1i.<\/p>\n\n\n\n

\"Infographic<\/figure>\n\n\n\n

Jodoo<\/a> l\u00e0 m\u1ed9t n\u1ec1n t\u1ea3ng kh\u00f4ng c\u1ea7n l\u1eadp tr\u00ecnh \u0111\u01b0\u1ee3c x\u00e2y d\u1ef1ng d\u00e0nh cho c\u00e1c nh\u00e0 s\u1ea3n xu\u1ea5t mu\u1ed1n s\u1ed1 h\u00f3a. Ki\u1ec3m to\u00e1n 5S, leo thang v\u1ea5n \u0111\u1ec1, CAPA, b\u1ea3ng tr\u1ef1c quan v\u00e0 quy tr\u00ecnh l\u00e0m vi\u1ec7c ti\u00eau chu\u1ea9n h\u00f3a.<\/strong> m\u00e0 kh\u00f4ng c\u1ea7n ph\u00e1t tri\u1ec3n CNTT chuy\u00ean s\u00e2u. N\u1ebfu b\u1ea1n mu\u1ed1n chuy\u1ec3n t\u1eeb theo d\u00f5i Lean th\u1ee7 c\u00f4ng sang th\u1ef1c thi k\u1ebft n\u1ed1i, b\u1ea1n c\u00f3 th\u1ec3 b\u1eaft \u0111\u1ea7u d\u00f9ng th\u1eed mi\u1ec5n ph\u00ed<\/a><\/strong> ho\u1eb7c \u0110\u1eb7t l\u1ecbch d\u00f9ng th\u1eed<\/a><\/strong> T\u00ecm hi\u1ec3u c\u00e1ch Jodoo h\u1ed7 tr\u1ee3 tri\u1ec3n khai theo ph\u01b0\u01a1ng ph\u00e1p Lean.<\/p>","protected":false},"excerpt":{"rendered":"

T\u00ecm hi\u1ec3u v\u1ec1 s\u1ea3n xu\u1ea5t tinh g\u1ecdn, c\u00e1c nguy\u00ean t\u1eafc, c\u00f4ng c\u1ee5 v\u00e0 l\u1ee3i \u00edch c\u1ee7a n\u00f3. Xem c\u00e1c v\u00ed d\u1ee5 th\u1ef1c t\u1ebf t\u1ea1i nh\u00e0 m\u00e1y v\u00e0 kh\u00e1m ph\u00e1 c\u00e1ch Jodoo h\u1ed7 tr\u1ee3 s\u1ea3n xu\u1ea5t tinh g\u1ecdn. B\u1eaft \u0111\u1ea7u d\u00f9ng th\u1eed mi\u1ec5n ph\u00ed.<\/p>","protected":false},"author":1,"featured_media":6622,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[],"class_list":["post-6910","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solutions"],"blocksy_meta":[],"yoast_head":"\nWhat Is Lean Manufacturing? A Complete Guide for Factory Leaders - Jodoo Blog<\/title>\n<meta name=\"description\" content=\"Learn what is lean manufacturing, its principles, tools, and benefits. 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