Product configuration and revision tracking

Keep every product variant on the right BOM revision

Separate the structure for each manufacturable variant, preserve the current revision, and trace shared components without creating an uncontrolled workbook for every model.

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Worked example

One product family can have several valid current structures

Product family

Air Monitor

A shared product idea is not a build instruction.

Indoor variant

BOM revision C

Uses the standard filter, enclosure and fan set.

Outdoor variant

BOM revision A

Stays current while proposed revision B has an unpriced replacement filter.

Model the differences that change a build

Configuration identity

Record model, market, voltage, size or other attributes that distinguish the actual finished item. Do not use a display label as the only key.

Variant-specific revision

Let one variant advance without making every sibling appear revised. Keep the previous current reference until the proposed structure is ready.

Shared-component impact

Trace a component across variant and revision lines. Where-used evidence starts an assessment; it does not approve a substitution automatically.

Choose the right level of product control

A tracker is useful, but it is not a product configurator

Variant BOM requirements
RequirementThis Jodoo exampleWhen to consider a specialist system
Explicit structures by variantYes—each variant retains its current BOM revision.When thousands of combinations must be generated from option rules.
Where-used traceabilityYes—component lines link back to variant and revision.When CAD geometry and engineering effectivity must be evaluated natively.
Release coordinationYes—an assigned release review separates pending from applied decisions.When several product objects must release atomically across a PLM configuration.
Sales configurationNo.Use CPQ when quotes must validate allowable option combinations.

Move from variant spreadsheets

Establish one trusted current revision before adding automation

Map the structures you already use

Begin with the variant codes that production and purchasing already recognize. Import each active structure as its own revision, keep the source file as an attachment, and mark unclear substitutions for review instead of silently merging them.

Shared parts should point to the same item record. Variant-only parts remain visible on their own BOM lines, which makes later where-used checks meaningful.

Acceptance checks for the first family

  • Every variant resolves to exactly one current revision.
  • Line quantities and units match the released source.
  • Pending changes do not alter the current build.
  • Shared components return every affected variant.

Once those checks hold, a business administrator can add review steps, exception fields or new filtered views as the release process changes.

Practical questions

BOM variant questions

What is a variant BOM?

It is the component structure for a specific sellable or manufacturable configuration, such as a model, size, voltage or market version. The variant should retain its own current revision even when several variants share most components.

Should every variant have a completely separate BOM?

Not always. Stable shared subassemblies or rules may reduce duplication in a specialist configuration system. This Jodoo example keeps explicit variant revisions so teams can understand what differs; it is not a rules-based product configurator.

How do I find variants affected by a component change?

Use the component usage view to find each BOM line that references the item, then inspect its variant and revision. Treat the result as impact input; it does not automatically authorize a substitution.

Can one variant have a pending revision while another stays current?

Yes. Current revision is stored on each variant. A draft or review-stage BOM does not replace that reference until its release conditions are met.

Does this manage sales configuration?

No. It does not select options from a quote or validate every allowed combination. Use a CPQ or product configurator when commercial configuration rules are the primary requirement.